Ultrasonic toothbrushes employing an acoustic waveguide

ABSTRACT

An oral hygiene device having an ultrasound transducer  22  and an acoustic waveguide  24  facilitating the transmission of ultrasonic acoustic energy to fluids in the oral cavity is disclosed. Preferred ultrasound operating parameters for operation in aqueous environments and in dental slurries are disclosed. Devices may incorporate a drive motor  16  for oscillating a device head  23 , acoustic waveguide  24  and one or more bristle tuft(s)  26  at sonic frequencies, and preferred sonic operating parameters are also provided. Multi-element piezoelectric transducer assemblies  30, 40 , and various control and communications features are disclosed. Oral hygiene devices disclosed herein achieve improved plaque and stain removal from the teeth as well as interproximal and subgingival regions, while enhancing the user experience, massaging the gums, stimulating dental tissue, and disrupting biofilm.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.11/416,723, filed May 3, 2006, which claims priority to U.S. ProvisionalPatent Application No. 60/677,577, filed May 3, 2005.

REFERENCE TO GOVERNMENT SUPPORT

One or more of the inventions disclosed herein were made with Governmentsupport under SBIR Contract No. 1-R43-DEO16761-01. The Government mayhave certain rights in one or more of those inventions.

BACKGROUND OF THE INVENTION

1. Technical Field of the Invention

The present invention relates generally to the field of oral hygienedevices and, more specifically, to the field of oral hygiene devicessuch as toothbrushes that employ sonic and/or ultrasonic acousticmechanisms.

2. Brief Description of the Related Art

Even the most effective existing power toothbrushes leave clinicallysignificant plaque at tooth-to-tooth contact surfaces, at thegingival-tooth contact points, below the gingiva and beyond the directreach of the bristles or other toothbrush components. Many oral hygienedevices employing sonic and/or ultrasonic mechanisms are known in theart. Previous attempts to take advantage of ultrasound acoustic energyin toothbrushes failed to exploit microbubble formation in dental fluidfor purposes of facilitating plaque removal, or failed to considermicrobubbles and macrobubbles as a potential impediment to ultrasoundpropagation beyond the bristle tips.

Some toothbrushes that employed ultrasound technology attempted toachieve the propagation of ultrasound waves from the base of thebristles either through the bristles themselves or through the bubblydental fluid that fills the spaces between the bristles. For example,U.S. Pat. Nos. 5,138,733 and 5,546,624 to Bock disclose an ultrasonictoothbrush having a handle, a battery pack, an electronics drivingmodule, a piezoelectric member, and a removable brush head. U.S. Pat.Nos. 5,247,716 and 5,369,831 to Bock disclose a removable brush head foran ultrasonic toothbrush having a plurality of bristle clusters, asubstantially tubular body constructed of a flexible material, andtensioning means securing the brush head to the ultrasonic device,providing for the efficient transmission of ultrasonic frequencyoscillations from the device via the brush head. Because conventionaltoothbrush bristles and bubbly dental fluid can reduce rather thanfacilitate the propagation of ultrasound waves, the toothbrushesdisclosed in these references would not achieve efficient ultrasoundwave propagation. Also, the ultrasound systems in prior art toothbrushesdid not take advantage of the specific bubble structure within dentalfluid.

U.S. Pat. No. 3,335,443 to Parisi discloses a brush that is coupled toan ultrasonic, vibratory handheld dental instrument that is capable ofbeing oscillated at high sonic and ultrasonic frequencies. U.S. Pat. No.4,071,956 to Andress discloses a device that is not a toothbrush, forremoving dental plaque by ultrasonic oscillations.

U.S. Pat. No. 3,809,977 to Balamuth et al., which reissued as U.S. Pat.No. RE 28,752, discloses ultrasonic kits, ultrasonic motorconstructions, and ultrasonic converter designs for use alone or incombination. The ultrasonic motor may be of piezoelectric materialhaving a removable tip and is contained in a housing having anelectrical contact means adapted to be plugged into an adapter that isconnected to a converter. U.S. Pat. No. 3,840,932 and U.S. Pat. No.3,941,424 to Balamuth et al. disclose an ultrasonic toothbrushapplicator in a configuration to be ultrasonically oscillated totransmit mechanical oscillations from one end to a bristle elementpositioned at the other end.

U.S. Pat. No. 3,828,770 to Kuris et al. discloses a method for cleaningteeth employing bursts of ultrasonic mechanical oscillation at anapplicator repeated at a sonic frequency to produce both ultrasonic andsonic vibratory motion during use.

U.S. Pat. No. 4,192,035 to Kuris discloses an apparatus comprising anelongated member formed of a piezoelectric member with a pair ofcontacting surfaces with a brush member adapted to be received withinthe mouth. A casing adapted into a handle is configured to receive thepiezoelectric member. U.S. Pat. No. 4,333,197 to Kuris discloses anultrasonic toothbrush that includes an elongated handle member in theform of a hollow housing having a low voltage coil and cooperatingferrite core that is driven at ultrasonic frequencies. A brush member isaffixed to the core and is adhesively affixed to an impedance transferdevice that is adhesively affixed to the core material. The impedancetransfer device insures maximum transfer of ultrasonic energy from thecore material to the brush.

U.S. Pat. No. 4,991,249 and U.S. Pat. No. 5,150,492 to Suroff disclosean ultrasonic toothbrush having an exchangeable toothbrush member thatis removably attached to an ultrasonic power member.

U.S. Pat. No. 5,311,632 to Center discloses a device for removing plaquefrom teeth comprising a toothbrush having a thick, cylindrical, hollowhandle encompassing an electric motor that is actuable to cause rotationof an eccentrically mounted member and oscillation of the entire deviceand an ultrasonic transducer actuable to produce high frequency soundwaves along the brush.

Japan Application No. P1996-358359, Pat. Laid Open 1998-165228,discloses a toothbrush utilizing ultrasonic waves in which an ultrasonicwave generator is provided in the handle of a manual or electricallypowered toothbrush and an ultrasonic wave vibrator is mounted in thebrush and wired to the wave generator.

Japan Application No. P2002-353110, Pat. Laid Open 2004-148079,discloses an ultrasonic toothbrush wherein ultrasonic oscillation isradiated from a piezoelectric vibrator arranged inside a brush head andtransmitted to the teeth via a rubber projection group.

U.S. Pat. No. 6,203,320 to Williams et al. discloses an electricallyoperated toothbrush and method for cleaning teeth. The toothbrushincludes a handle, a brush head connected to the handle having aplurality of hollow filament bristles, passageways through the handleand brush head for transporting fluid into and through the hollowfilament bristles, an electrical energy source in the handle, and avibratory element for imparting a pulsation to the fluid beingtransported.

U.S. Patent Publication No. 2003/0079305 to Takahata et al. discloses anelectric toothbrush in which a brush body is simultaneously oscillatedand reciprocated. The electric toothbrush comprises a casing main body,an arm extending above the casing main body, a brush body arranged in atop end of the arm, and an ultrasonic motor arranged in a top end insideof the arm for driving the brush body.

U.S. Pat. No. RE 35,712, which is a reissue of U.S. Pat. No. 5,343,883to Murayama, discloses an electric device (i.e. a flosser) for removalof plaque from interproximal surfaces. The device employs sonic energyand dental floss secured between two tines of a flexible fork removablyattached to a powered handle. The electric motor revolves at sonicfrequencies to generate sonic energy that is transmitted to the flexiblefork.

U.S. Pat. No. 6,619,957 to Mosch et al. discloses an ultrasonic scalercomprising a scaler tip, actuator material, a coil, a handpiece housing,and an air-driven electrical current generator. The actuator material,coil, and air-driven electrical current generator are all encompassedwithin the handpiece housing.

U.S. Pat. No. 6,190,167 to Sharp discloses an ultrasonic dental scalerfor use with a dental scaler insert having a resonant frequency. Thedental scaler insert is removably attached to a handpiece having anenergizing coil coupled to a selectively tunable oscillator circuit togenerate a control signal having an oscillation frequency for vibratingthe dental scaler.

U.S. Pat. No. 4,731,019 to Martin discloses a dental instrument forscaling by ultrasonic operation. The instrument of the dental instrumenthas a distal end with a hook-like configuration with a conical pointedend and comprising abrasive particles, typically diamond particles.

U.S. Pat. No. 5,378,153 to Giuliani discloses a dental hygiene apparatushaving a body portion and an extended resonator arm. The apparatusemploys an electromagnet in its body that acts in combination with twopermanent magnets to achieve an oscillating action about a torsion pin.The arm is driven such that the bristle-tips operate within ranges ofamplitude and frequency to produce a bristle tip velocity greater than1.5 meters per second to achieve cleansing beyond the tips of thebristles.

U.S. Patent Publication No. 2005/0091770 A1 discloses a toothbrushemploying an acoustic waveguide that facilitates the transmission ofacoustic energy into the dental fluid. The acoustic waveguide may beused in combination with a sonic component and/or an ultrasonictransducer. The disclosure of this publication is incorporated herein byreference in its entirety.

There remains a need in the art for devices that provide improved oralhygiene, and particularly that improve cleaning between the teeth andgums, at points of contact between the teeth, and beyond the directaction of the bristles.

SUMMARY OF THE INVENTION

Oral hygiene devices having an acoustic waveguide, an ultrasoundtransducer assembly and/or a drive motor for generating oscillations atsonic frequencies are provided herein. The device head typicallycomprises a support structure having an acoustic waveguide, anultrasound transducer assembly, and one or more bristle tufts mountedtherein. A handle structure typically houses a rechargeable powersupply, a motor generating oscillations at sonic frequencies, anultrasound drive circuit, and a controller. The device head may bedetachably mounted to the handle and replaceable. The device may alsoinclude a battery charging station that is connectable to an externalpower supply for recharging the batteries. A user interface comprisingat least an on/off control is provided and, upon activation of thedevice by the user, an operating cycle is initiated. Suitable ultrasoundoperating parameters and sonic oscillating parameters and protocols aredescribed in detail below.

Within various embodiments, the present invention provides oral hygienedevices, such as toothbrushes, including manual (non-motorized)toothbrushes incorporating an ultrasound transducer and an acousticwaveguide structure, power (motorized) toothbrushes incorporating anacoustic waveguide structure, and power (motorized) toothbrushesincorporating both an ultrasound transducer and an acoustic waveguidestructure. The acoustic waveguide structure, in combination with anultrasound transducer and/or motor for generating oscillation at sonicfrequencies, and optionally in combination with one or more bristletufts, acts upon the microscopic bubbly flow within fluid in theoperating environment to induce cavitation, acoustic streaming and/oracoustic microstreaming within the fluid. Oscillation of the brush headat sonic frequencies, in combination with emission of acoustic energyfrom the acoustic waveguide at ultrasound frequencies, and/or incombination with the oscillation of one or more bristle tufts,furthermore generates a favorable mouth feel, stimulates and massagesthe gums and other dental tissue and, in general, provides an improveddental cleaning experience.

An oral hygiene device such as a toothbrush, employing an acousticwaveguide in combination with an ultrasound transducer and/or a motorgenerating oscillations at sonic frequencies under the conditionsdescribed herein, provides improved cleaning properties and disruptionof biofilm. As described in detail herein, oral hygiene devicesaccording to the present invention are effective in increasing bubblyfluid flow by motion, including sonic motion, of the acoustic waveguideand promoting bubble formation by movement of the waveguide and/or oneor more bristle tufts. Oscillation of the brush head at sonicfrequencies moves and activates the bristle tips so that they cleansetooth surfaces by means of direct bristle contact and also generatesbubbles within the dental fluid surrounding the waveguide that, whenexposed to acoustic energy at ultrasound frequencies, provide improvedplaque and biofilm removal.

In embodiments employing an ultrasound transducer, devices of thepresent invention are effective in transmitting ultrasound wavesgenerated by the ultrasound transducer and propagating those wavesthrough an acoustic waveguide into the oral cavity and the dental fluidto achieve improved plaque disruption and removal, as well as biofilmreduction. Devices of the present invention employing an ultrasoundtransducer operating in accordance with the parameters described hereinin combination with a sonic component are also effective in facilitatingbubbly fluid flow and transmitting ultrasound to produce cleaningeffects at and beyond the bristles, e.g., from about 0.5 mm to about 7mm beyond the bristle tips, more typically at least about 1 mm and up toabout 5 mm beyond the bristle tips.

Oscillation of bristle tufts and an acoustic waveguide at sonicfrequencies generates bubbly flow and improves cleaning, even absent theaction of an ultrasound transducer and transmission of acoustic energythrough the acoustic waveguide at ultrasound frequencies. It is,however, the combination of the ultrasonic transducer, acousticwaveguide, and sonic component that together achieve the most effectivepower toothbrush embodiment of the present invention and yieldsynergistic cleaning effects that are substantially superior to theadditive effects of the sonic and ultrasonic components in isolation.

BRIEF DESCRIPTION OF THE DRAWINGS

Various aspects and advantages of this invention will become morereadily appreciated and may be better understood by reference to thefollowing detailed description, taken in conjunction with theaccompanying drawings, wherein:

FIG. 1 is a schematic, partially cross sectional diagram depicting anexemplary toothbrush of the present invention incorporating an acousticwaveguide, a plurality of bristle tufts, an ultrasound transducer, and amotor for producing oscillation at sonic frequencies;

FIG. 2A is an enlarged schematic perspective view of an exemplaryultrasound transducer assembly and associated matching layer andelectrical contacts suitable for use in devices of the presentinvention;

FIG. 2B is an enlarged schematic perspective view of another exemplaryultrasound transducer assembly and associated matching layerincorporating electrical contacts suitable for use in devices of thepresent invention;

FIG. 3 is an enlarged perspective schematic view, partially broken away,illustrating an ultrasound module of the present invention incorporatingan ultrasound transducer assembly with an associated matching layer andelectrical contacts mounted in a support structure with an acousticwaveguide mounted over and around the transducer assembly;

FIG. 4 shows an enlarged side cross-sectional view of a brush headassembly of the present invention incorporating an ultrasound module andelectrodes providing power to the transducer assembly but omittingbristle tufts;

FIG. 5 shows an enlarged side view of a brush head of the presentinvention having a plurality of bristle tufts;

FIG. 6 shows an exploded view of a device handle and the componentstypically mounted in the handle; and

FIG. 7 shows an enlarged exploded view of a device head and thecomponents typically mounted in the head.

DETAILED DESCRIPTION OF THE INVENTION

As used herein, the terms “ultrasound” and “ultrasonic” refer toacoustic energy having a frequency greater than the normal audible rangeof the human ear—generally a frequency greater than approximately 20kHz. The term “sonic” refers to acoustic energy, or sound, having afrequency that is within the normal audible range of the humanear—generally less than about 20 kHZ—for example, between 20 Hz and 20kHz.

As used herein, the term “cavitation” refers to the generation and/orstimulation of bubbles by sound. By “generation” is meant the creationof bubbles; by “stimulation” is meant the action that causes the bubblesto become dynamically active—that is, to move, to get bigger or smaller,to grow, to dissipate, all with associated mechanical and/or chemicaleffects in and around the fluid surrounding the bubbles and within thegas inside the bubbles. The term “cavitation” refers to the interactionbetween an ultrasonic field in a liquid and in gaseous inclusions (e.g.,microbubbles) within the insonated medium.

Cavitation of existing microbubbles may be subdivided, to a firstapproximation, into two general categories—“stable cavitation” and“inertial cavitation.” “Stable cavitation” is the induction of stable,low-amplitude, resonant oscillations of preexisting microbubbles bylow-intensity ultrasound energy, which, in turn generates local shearforces within the fluid flow (referred to herein as acousticmicrostreaming) near and adjacent to the microbubbles. As the ultrasoundintensity is increased, the amplitude of oscillation also increasesuntil the bubble becomes unstable and collapses due to the inertia ofthe inrushing fluid, giving rise to “inertial cavitation.” Generally,microbubbles that undergo cavitation under the ultrasonic conditionsused in devices of the present invention are between about 1 μm andabout 150 μm in diameter. Clusters of microbubbles may also be inducedto cavitate.

Oral hygiene devices of the present invention incorporating anultrasound transducer and an acoustic waveguide typically promote atleast stable cavitation—that is, simple volumetric changes in bubbles,where factors in addition to and/or instead of the inertia in thesurrounding fluid govern the bubble behavior. Low levels of ultrasonicacoustic energy induce temporal variations in bubble volume, both withinan acoustic cycle and over many acoustic cycles, that generate movementwithin the fluid in proximity to the bubble, whose mechanical effectspromote removal of plaque and disruption of biofilm.

“Microbubbles” refer to microscopic bubbles present in the oral cavity,for example, in the dental fluid or plaque. Microbubbles may beendogenous to the fluid—that is, they may be introduced, such as in afluid or dentifrice containing microbubbles; they may be generated bythe movement of toothbrush bristles during manual brushing; and/or theymay be generated by the oscillation of bristles and/or an acousticwaveguide at sonic frequencies. “Microbubbles” are acted upon byacoustic energy at ultrasound frequencies transmitted by an ultrasonictransducer and propagated by an acoustic waveguide. “Microbubbles”resonate at or near a specific frequency depending upon themicrobubbles' diameter.

“Acoustic streaming” refers to the bulk or coherent flow of fluid thatoccurs due to momentum transfer from an acoustic wave to a fluid as aresult of attenuation of an ultrasound beam. Ultrasound propagating intofluid, with or without bubbles, can generate “acoustic streaming,” whichcan be quite significant in size and extent. Acoustic streaming effectsmay be even greater with bubbles than without bubbles in a fluid.Acoustic streaming generally requires higher frequencies than arerequired for stimulating the bubbles and, in general, the higher theultrasonic frequency, the greater the acoustic streaming effect.

“Microstreaming” and “acoustic microstreaming” refer to the movement offluid near and adjacent to microbubbles that occurs as a result of theaction of mechanical pressure changes within the ultrasonic field on themicrobubbles. In the context of the present invention, shear forces areassociated with cavitating microbubbles within dental fluid that aredistributed along the surfaces of the gums and teeth, as well as ininterproximal and subgingival spaces. Microstreaming induced by theultrasonic acoustic energies used in devices of the present inventionproduces shear stresses of between about 0.1 Pa and about 1000 Pa.Devices of the present invention preferably operate at acousticoperating parameters to produce shear stresses of between about 0.2 Paand about 500 Pa and, in some embodiments, produce shear stresses offrom about 0.3 Pa to about 150 Pa. In yet other embodiments, shearstresses produced by devices of the present invention are from about 1Pa to about 30 Pa. These shear stresses remove plaque and/or stains onthe surfaces of teeth and other structures in the oral cavity anddisrupt biofilm.

Oral hygiene devices of the present invention are capable of generatingfluid flows within a fluid operating environment at a range of fromabout 0.5 cm/sec to about 50 cm/sec at a distance of between about 1 mmand 10 mm beyond the toothbrush bristle tips and/or acoustic waveguide.More typically, toothbrushes of the present invention are capable ofgenerating fluid flows within a fluid operating environment at a rangeof about 1 cm/sec to about 30 cm/sec at a distance of between about 1 mmand 10 mm beyond the toothbrush bristle tips and/or acoustic waveguide.Oral hygiene devices are preferably capable of generating fluid flows ofbetween 2 and 10 cm/sec at a distance of between about 1 mm and 10 mmbeyond the toothbrush bristle tips and/or acoustic waveguide.

An Exemplary Device

FIG. 1 schematically illustrates an exemplary oral hygiene device of thepresent invention, a toothbrush, comprising an ultrasound transducer, anacoustic waveguide, and a motor for generating oscillations at sonicfrequencies in a toothbrush. Toothbrush 10 comprises a handle 15constructed from a rigid or semirigid material, which typically housesat least one rechargeable battery 12 that is preferably adapted to beinduction charged using a charging device powered by an external powersource (not shown); electrical circuitry, including an ultrasonic moduledrive circuit 14; a motor 16 for generating oscillation at sonicfrequencies, preferably a DC motor for driving toothbrush head 20 atsonic frequencies; and controller 18 that provides timing, motor controland various other control functions. Suitable motors, ultrasonic drivecircuits, rechargeable batteries, and controllers are well known in theart and may be used in devices of the present invention. Ultrasonicmodule drive circuit 14 is coupled to an ultrasound transducer forproducing acoustic energy at ultrasonic frequencies at the brush headand motor 16 is coupled to the brush head to produce acoustic energy atsonic frequencies at the brush head.

Toothbrush head 20 is mounted on handle 15 and includes a stem portion21 and brush head portion 23. Stem portion 21 may provide a channel orother means for facilitating transmission of ultrasound driveinstructions, power and sonic oscillations to the brush head portion.Brush head portion 23 comprises an ultrasound transducer 22 and anacoustic waveguide 24 in operable proximity and acoustically coupled tothe ultrasound transducer. In the toothbrush embodiment illustratedschematically in FIG. 1, an optional ultrasound reflecting element 28 isshown behind, and extending around each side of, the ultrasoundtransducer 22 that reflects the ultrasound through the acousticwaveguide 24 and into the dental fluid. The toothbrush head 20 may beeither detachably or fixedly attached to the handle 15 and, in preferredembodiments, is detachably mountable to handle 15. The brush headportion may then be provided as a separate, replaceable component.

In general, toothbrush head 20 includes a plurality of bristle tufts 26disposed adjacent to and generally surrounding acoustic waveguide 24.The toothbrush head 20 may optionally include an impedance matchinglayer 29 mounted between ultrasound transducer 22 and acoustic waveguide24. Impedance matching layer 29 may improve the efficiency of thedevice, as discussed below. All of these components are described ingreater detail below with reference to specific embodiments.

Alternating current supplied by the ultrasonic module drive circuit 14(from a rechargeable power source) drives ultrasonic transducer 22 suchthat the transducer 22 expands and contracts primarily along one axis ator near resonance with the frequency supplied by the ultrasonic moduledrive circuit 14, thereby converting electrical energy into acousticenergy at ultrasound frequencies. The resulting ultrasonic acousticwaves are conducted into, propagated through, and radiated out ofacoustic waveguide 24. The transmitted ultrasonic acoustic energy actson microbubbles within fluid in the oral cavity (typically a mix ofsaliva, water and dentifrice) to induce cavitation, thereby looseningplaque deposited on the teeth and in interproximal regions.

The device of FIG. 1 illustrates an exemplary oral hygiene device of thepresent invention in the form of a power toothbrush. Additional andpreferred embodiments including various ultrasound and/or sonicoperating parameters, device components, control features, and the like,are described in greater detail below. It will be appreciated that whilecertain combinations of operating parameters and features may bepreferred for use in certain applications and in particularenvironments, the device components, operating parameters, controlfeatures, and the like, may be combined in many different ways in oralhygiene devices of the present invention.

It will also be appreciated that these features may be used in varioustypes of oral hygiene devices and, indeed, in other types of devices,and the inventions described herein are not limited to oral hygiene andtoothbrush embodiments. In alternative embodiments, for example, devicesmay have a support structure, such as a handle and/or a device head,having at least one implement projecting from the support structure. Theprojecting implement may be an acoustic waveguide, a bristle tuft, aprong, a holder for a detachable implement or material, or the like. Inpreferred embodiments, the projecting implement is acoustically coupledto an ultrasound transducer. The device may additionally incorporate oneor more bristle tuft(s) and one or more motor(s) for producingoscillation of the device head and/or projecting implement at sonicfrequencies.

Ultrasound Operating Parameters

Ultrasound operating parameters for oral hygiene devices of the presentinvention incorporating an ultrasound transducer assembly include: theultrasound frequency; the pulse repetition frequency (PRF); the numberof cycles per burst; the duty cycle; the power of the ultrasoundtransducer; the peak negative acoustic pressure generated by theultrasound transducer; and the environment in which the device isoperated.

Ultrasound transducer assemblies incorporated in oral hygiene devices ofthe present invention generally operate at a carrier frequency (i.e.,the frequency of the individual ultrasound waves) greater than about 20kHz; typically between about 30 kHz and about 3 MHz; typically less than1.5 MHz; and more typically less than 1.0 MHz, which is lower than theoperating frequency of many ultrasonic toothbrushes. In manyembodiments, the preferred ultrasound carrier frequency is between about100 kHz and about 750 kHz; in some embodiments between about 100 kHz andabout 600 kHz; in still other embodiments between about 150 kHz andabout 500 kHz; and, in yet other embodiments, between about 250 kHz andabout 500 kHz. It will be understood that the optimal range of thecarrier frequency for different applications may vary depending upon theavailable bubble population, the size and power of the ultrasoundtransducer employed, and the conditions prevalent in the operatingenvironment—e.g., the composition of fluids, and the like.

Ultrasound may be applied continuously or may be pulsed in a regular orirregular pattern of on/off periods. For many applications, ultrasoundis pulsed to produce a predetermined number of waves within a packet orburst (cycles/burst) at a predetermined pulse repetition frequency(PRF). The duty cycle (i.e., the percentage of time that the ultrasoundis activated) is related to the PRF and the number of bursts per cycle.A 100% duty cycle represents continuous ultrasound application.Ultrasound duty cycles of less than 100% may be achieved in many ways.For example, ultrasound may be “packaged” into bursts wherein the numberof cycles per pulse and the pulse (burst) repetition frequency is variedto achieve a desired duty cycle. A 10% duty cycle of a 100,000 Hz(100,000 cycles per second) ultrasound signal yields 10,000 cycles.These 10,000 cycles may be delivered in a single burst of 0.1 secondduration, followed by a 0.9 second off state (burst length=10,000, pulserepetition frequency=1 Hz). Alternately, 10,000 cycles may be deliveredin 10 bursts of 1,000 cycles each (burst length=1,000, pulse repetitionfrequency=10 Hz) for a total ultrasound on time of 0.1 s (i.e. 10*0.01sec. pulses) and 0.9 sec. (i.e. 10*0.09 sec pulse) of off time.

In general, dental plaque and biofilm removal increases with increasingduty cycle. Practical levels of ultrasound duty cycle may, however, belimited by factors such as transducer operating characteristics (powerconsumption, internal heating, etc.), safety to tissue (thermal index,tissue heating, etc.), user feel and preference, and the like. For oralhygiene applications where the device is operating in a typical dentalslurry, ultrasound duty cycles of from about 1 to 30% are typical, withduty cycles of about 4 to 20% being most common, and duty cycles of fromabout 4 to 15% being preferred. Higher duty cycles may be preferred foruse in particular applications.

The desired ultrasound PRF may depend upon the ultrasound frequency, thenumber of cycles per burst, and the environment in which the toothbrushis operating, including the composition and physical properties of thefluid medium into which the ultrasonic energy is being transmitted.Typically, though not exclusively, in oral hygiene devices of thepresent invention, the PRF ranges from about 0.5 Hz and about 10,000 Hz;more typically between about 0.5 Hz and about 2,500 Hz, and still moretypically between about 1 Hz and about 500 Hz. In toothpaste, forexample, a preferred PRF at a 10% duty cycle is generally less thanabout 20 Hz and may be less than about 10 Hz. In an aqueous environment,though, a higher PRF may be used, typically over 40 Hz and often in therange of between 40 to 200 Hz. In some embodiments of oral hygienedevices of the present invention that use ultrasound frequencies incombination with sonic frequencies, the PRF is a small multiple(generally two or greater, more typically four or greater) of the sonicfrequency (i.e., the frequency of movement of the bristles and/oracoustic waveguide driven by a sonic component of a toothbrush of thepresent invention).

The number of individual ultrasound waves within a packet or burst ofultrasound (cycles per burst) is another ultrasound operating variableand, in oral hygiene devices of the present invention, is typicallybetween about 10 and about 10,000 cycles/burst and, for manyembodiments, between about 500 and 10,000 cycles/burst. The desirednumber of cycles per burst may depend, for example, upon the ultrasoundfrequency, the PRF, and the environment in which the toothbrush isoperating. For promoting acoustic microstreaming in the context ofdevices of the present invention, relatively long bursts and relativelylow PRF are suitable.

Generally, less frequent pulses of a greater number of cycles ispreferred to more frequent pulses of a lesser number of cycles.Operating in the environment of a dentifrice slurry generally requiresmore cycles per pulse than a 100% water medium requires to achievecomparable biofilm removal. In a dental slurry, 100 to 10,000 cycles perpulse is common, with 500 to 5000 pulses being even more typical. Thepulse repetition frequency can be calculated based upon the desired dutycycle. For example, for a 250,000 kHz ultrasound signal, a 10% dutycycle, and an ultrasound package of 1000 cycles per burst, the pulserepetition frequency is 25 Hz (i.e. 250,000 kHz×0.10÷1000cycles/burst=25 Hz).

The ultrasound operating parameters preferred to provide optimalcleaning and user experience vary depending, for example, on thecomposition and character of the fluid environment in which the deviceis operated. Toothbrushes are operated in the oral cavity where fluidssuch as saliva and water are typically mixed with toothpaste or anothercleaning agent to form a slurry. A typical dental slurry is more viscousthan water and may be more or less acoustically transmissive than awater/saliva mix. For toothbrush and other oral hygiene devicesoperating in a typical toothpaste dental slurry environment, thecombinations of operating parameters described in the table below aresuitable. Ultrasound Frequency Range Duty Cycle Cycles/Burst PRF (Hz)100-750 kHz  5% 500-10,000 0.5-75 100-750 kHz 10% 500-10,000  1.0-150100-750 kHz 15% 500-10,000  1.5-225 250-500 kHz  5% 500-10,000 1.3-50250-500 kHz 10% 500-10,000  2.5-100 250-500 kHz 15% 500-10,000  3.8-150300 kHz  5% 500-10,000 1.5-30 300 kHz 10% 500-10,000 3.0-60 300 kHz 15%500-10,000 4.5-90

Other types of devices may be used in a substantially aqueous (water)environment, and the operating parameters may be adjusted accordingly.For oral hygiene devices operating in a substantially aqueousenvironment, the combinations of operating parameters described in thetable below are suitable. Ultrasound Frequency Range Duty CycleCycles/Burst PRF (Hz) 100-750 kHz  5% 50-1,000 5-750 100-750 kHz 10%50-1,000 10-1500 100-750 kHz 15% 50-1,000 15-2250 250-500 kHz  5%50-1,000 12.5-500   250-500 kHz 10% 50-1,000 25-1000 250-500 kHz 15%50-1,000 37.5-1500   300 kHz  5% 50-1,000 15-300  300 kHz 10% 50-1,00030-600  300 kHz 15% 50-1,000 45-900 

In yet another embodiment, oral hygiene devices of the present inventionhaving an ultrasound transducer, such as a toothbrush, operate at anultrasound frequency of greater than about 250 and less than about 350kHz, at a duty cycle of about 10% with about 5,000 cycles per burst at apulse repetition frequency of about 6 Hz. In yet another embodiment, anoral hygiene device of the present invention having an ultrasoundtransducer, such as a toothbrush, operates at an ultrasound frequency ofgreater than about 250 and less than about 350 kHz, at a duty cycle ofabout 10% with about 500 cycles per burst at a pulse repetitionfrequency of about 60 Hz.

Various combinations of ultrasound operating parameters may also be usedto promote acoustic streaming. For oral hygiene applications in whichit's desired to promote acoustic streaming, the following ranges ofultrasound parameters are generally employed: (1) the carrier frequencyis typically greater than about 20 kHz; more typically, between about500 kHz and about 5,000 kHz or more, to enhance acoustic absorption; (2)the pulse repetition frequency (PRF) is typically, though notexclusively, between about 1 Hz and about 10,000 Hz; more typicallybetween about 10 Hz and about 10,000 Hz; still more typically betweenabout 100 Hz and about 10,000 Hz; and yet more typically, greater thanabout 1000 Hz and less than about 10,000 Hz; and (3) the number ofindividual ultrasound waves within a packet or burst of ultrasound istypically between 1 and 5,000; more typically between about 5 and about100 waves. For oral hygiene applications in which it's desired topromote acoustic streaming, longer duty cycles are typical, such as, forexample, at least about 10%; more typically at least about 25%; stillmore typically at least about 50% or at least about 75% and, in someembodiments, up to 100%. Longer bursts, e.g., greater than about 100waves at a frequency of about 1 MHz, with a PRF of at least 1000 Hz, areexemplified herein. It will be apparent that different burst lengths,frequencies, and PRF values may be suitably employed in oral hygienedevices of the present invention.

The magnitude of the acoustic output of the ultrasound transducerassembly and the acoustic waveguide affects the disruption of dentalplaque biofilm, as does the composition of the fluid media. In general,higher acoustic output yields greater bubble activation and improvedcleaning, plaque removal and biofilm disruption. One measure of acousticoutput from an ultrasound transducer is the peak negative acousticpressure measured during an operating cycle. Suitable operating peaknegative acoustic pressure parameters in oral hygiene devices of thepresent invention are generally in the range of from about 0.01 to 10MPa; more typically in the range of from 0.1 to 5 MPa; for manyembodiments in the range of from 0.1 to 1 MPa; for many embodiments inthe range of from 0.25 to 0.6 MPa; and in yet other embodiments in therange of from 0.3 to 0.5 MPa.

“Mechanical index” refers to a measure of the onset of cavitation of apreexisting bubble subjected to one cycle of applied acoustic pressure.The mechanical index is defined as the square root of the ratio of peaknegative pressure (in MPa) to the ultrasound frequency (in MHz) andprovides a means to quantify the acoustic output of an ultrasonictransducer. To produce a specific cleaning effect, a device operating ina fluid medium that is substantially aqueous (e.g., 100% water) requiresa lower mechanical index than a device operating in a more viscous fluidmedium, such as a saliva/water/dentifrice fluid. In a typical dentalslurry fluid environment, a mechanical index of at least about 0.25 isgenerally required to achieve plaque removal. In a relatively lowviscosity aqueous (water) environment, a mechanical index of at least0.1 is generally required to achieve plaque removal. If the mechanicalindex is reduced below these threshold levels, the removal ofsignificant dental plaque biofilm is generally not achieved even if theultrasound duty cycle is increased. Conversely, once the mechanicalindex exceeds the threshold level and is sufficient to produce asignificant effect, the ultrasound duty cycle may be reduced withoutsignificant loss of plaque removal efficiency. Thus, for example, at a10% duty cycle reducing the mechanical index by 50% (e.g., from 1.0 to0.5) has a substantial effect on biofilm removal. Holding mechanicalindex at 1.0 while reducing duty cycle by 50% (e.g., from 10% to 5%),however, yields a substantially smaller effect on biofilm removal.

The mechanical indices delivered by devices of the present invention aregenerally in the range of about 0.001 to about 1000. More typically,mechanical indices are in the range of about 0,01 to about 20, stillmore typically in the range of about 0.02 to about 10, and even moretypically in the range of about 0.1 to about 5, or between about 0.1 andabout 1.9. Devices intended for operation in substantially aqueousenvironments preferably exhibit a mechanical index of greater than 0.1.In devices of the present invention intended for operation using adentifrice or another relatively viscous composition in the oral cavity,the mechanical index is preferably greater than about 0.25 and less than1.9 and, in other embodiments, the mechanical index is greater thanabout 0.25 and less than 1.5. Devices of the present invention,according to some embodiments, operate with a mechanical index ofbetween about 0.5 and 1.5 and in yet other embodiments, between about0.8 and 1.4.

Sonic Operating Parameters

Within certain embodiments, oral hygiene devices of the presentinvention incorporate a drive motor that generates oscillation at sonicfrequencies in combination with an acoustic waveguide and/or anultrasound transducer. A motor assembly that, when the device isactivated, generates oscillations at sonic frequencies is typicallymounted in a device handle and the oscillations are transmitted to thedevice head, thereby producing oscillation of the acoustic waveguideand/or bristle tufts. The motor may alternatively be mounted in aportion of the device head.

The acoustic waveform of sonic oscillations, as generated in devices ofthe present invention, is generally sinusoidal, but other waveforms maybe used—additionally or alternatively. Sonic oscillations may be drivenin non-sinusoidal waveforms, for example trapezoidal, triangular,square, purely rotational, and other waveforms. Additionally, thefrequency and/or amplitude may be modulated. The frequency of sonicoscillation influences the effectiveness of cleaning produced by boththe sonic and ultrasonic components, and may additionally influence usercomfort and the user's perception of cleaning effectiveness.

In a device incorporating one or more bristle tufts, generation ofoscillations at sonic frequencies at the brush head produces bristle tipmotion. Bristle tip motion may be characterized by bristle tip velocity,amplitude, frequency, acceleration, and other metrics. Devices of thepresent invention employing a motor generating oscillations at sonicfrequencies preferably operate to produce bristle tip frequencies ofgreater than 20 Hz and less than 20,000 Hz. High bristle tip frequenciesare irritating to many users and may create an undesirable ticklingsensation in the oral cavity. For this reason, bristle tip frequenciesof less than about 2,000 Hz are preferred. A desired sonic operatingfrequency may be a note on the musical scale, most typically those havea frequency greater than about 54 Hz and less than about 1662 Hz.According to some embodiments, operating parameters producing bristletip frequencies of less than about 1500 Hz are preferred; bristle tipfrequencies of less than about 1000 Hz are preferred for manyapplications; bristle tip frequencies of less than about 500 Hz arepreferred for yet other embodiments. In still other embodiments, bristletip frequencies of greater than about 20 and less than about 500 Hz arepreferred; in yet other embodiments, between 100 and 300 Hz.

To maintain a generally constant bristle tip velocity as the frequencyincreases, the bristle tip amplitude decreases. Similarly, to maintain asubstantially constant bristle tip velocity as the amplitude increases,the frequency decreases. Both frequency and amplitude of bristle tipmovement may affect cleaning and user comfort. Oral hygiene devices ofthe present invention, intended for use in the environment of a commondentifrice slurry and employing sinusoidal sonic motion, generallyoperate to produce a desired peak bristle tip velocity during anoperating cycle, of from 0 to 10 m/s, more typically from 0.2 to 5 m/s,more typically from 0.4 to 1.5 m/s and generally less than 1.5 m/s. Formany embodiments, the bristle tip velocity during operation is less thanabout 1.0 m/s, often less than 0.8 m/s, and in some embodiments betweenabout 0.4 and 0.8 m/s. These bristle tip velocities are generally lowerthan the bristle tip velocities produced by many power toothbrushes thatoperate by oscillating bristle tufts at sonic frequencies. Bristle tipvelocity measurements are taken with the bristles dry, in air, withoutan applied load to the bristle tips. Actual bristle tip velocity isgenerally reduced during operation as a result of loading associatedwith frictional contact of the bristles against teeth and dragassociated with moving bristles through a fluid environment.

The bristle tip amplitude produced by sonic oscillation also influencesthe cleaning effectiveness provided by both sonic and ultrasoniccomponents. The peak amplitude of bristle tip motion during an operatingcycle or subcycle may range from about 0,01 to 10 mm. A preferred rangeof peak bristle tip amplitude (as wetted and typically loaded in theoral cavity) is in the range of 0.1 to 6 mm, and is generally less than4.0 mm. According to further embodiments, the peak bristle tip amplitudeis less than 3.0 mm and may be in the range of from 0.2 to 3.0 mm orfrom 0.4 to 2.2 mm. This is lower than the peak bristle tip amplitudesof many power toothbrushes that operate by moving bristles at sonicfrequencies. Bristle tip amplitude measurements are taken with thebristles dry, in air, without an applied load to the bristle tips.

The Acoustic Waveguide

As indicated above, oral hygiene devices of the present inventionincorporate an acoustic waveguide projecting from the device headsupport structure in combination with an ultrasound transducer and/or amotor oscillating at sonic frequencies. The acoustic waveguide providesa conduit for the transmission of ultrasound waves from the ultrasoundtransducer, where they are generated, through an (optional) impedancematching layer, to fluid in the oral cavity and is substantially moreefficient and effective than the bristle tufts in transmitting theultrasound acoustic energy to fluids in the oral cavity. Thus, devicesof the present invention direct ultrasound through a waveguide structureand substantially isolate it from the bristle tufts. The dental fluidinto which the acoustic waveguide is immersed during use of the devicein the oral cavity is typically a saliva and toothpaste emulsion that isacoustically absorptive and, in the absence of an acoustic waveguide,the fluid would attenuate significant amounts of the ultrasound beforethe wave front reached the tooth and gum surfaces. Impedance mismatchesare also a significant barrier to sound transmission from an ultrasoundtransducer to the tooth and gum surfaces. The acoustic waveguide servesas a bridge across the acoustic mismatch by transmitting acoustic energyat ultrasound frequencies into the saliva and toothpaste emulsion nearthe tooth surface.

Typically, as shown in FIG. 1, the acoustic waveguide is positioned atthe base of a brush head portion of the device in proximity to one ormore bristle tufts. According to preferred embodiments, the acousticwaveguide is in operable proximity and acoustically coupled to anultrasound transducer and transmits acoustic energy at ultrasoundfrequencies to the fluids in the oral cavity. The acoustic waveguide, asdescribed previously, may additionally be oscillated at sonicfrequencies.

A variety of acoustic waveguide designs are contemplated for use indevices of the present invention. Two parameters substantially affectthe transmission of ultrasonic waves through an acoustic waveguide: (1)the material(s) from which the waveguide is fabricated; and (2) thegeometry of the waveguide. Each of these parameters is described infurther detail herein. In addition, the acoustic waveguide must have apleasant mouth feel and must present a surface that is soft enough to beappealing when it is oscillated at sonic frequencies and contacts theoral cavity and teeth. Acoustic waveguides having an appealing textureand softness are designed to efficiently receive, conduct, coherentlyfocus, incoherently compress, and transmit out the acoustic energy atultrasound frequencies. Acoustic waveguides may also be designed tochannel acoustic energy along the waveguide, and transmit or “leak”acoustic energy into the surrounding medium before it has propagated tothe end of the waveguide. One way to promote this acoustic leakage is tofabricate the waveguide from a material having a sound speedsubstantially lower than that of the surrounding fluid and/or to providea waveguide having tapered side walls.

The acoustic waveguide, in general, has a solid, block-like structurewith at least one dimension that is substantially larger than that of anindividual bristle tuft. The dimensions of the acoustic waveguide aredetermined by design parameters such as the ultrasound transducer facearea, mounting considerations, the feel of the waveguide in the user'smouth, and the arrangement of bristle tufts. The acoustic waveguide isin operable proximity and acoustically coupled to the ultrasonictransducer and adjacent to and flanking, on one or more sides, bristletufts. The size and configuration of the base of the acoustic waveguide,in the embodiment illustrated in FIG. 1, generally matches the size andconfiguration of the exposed surface of the ultrasound transducer and/oran associated impedance matching layer and is mounted contacting anexposed surface of the ultrasound transducer and/or an associatedmatching layer. The body of the acoustic waveguide may form a generallyrectangular solid or may have one or more curved profiles, as shown inFIG. 1.

In some embodiments, at least one of the waveguide walls is tapered sothat the tip, or distal face, of the acoustic waveguide distal from theultrasonic transducer has a smaller cross-sectional area than that ofthe base of the acoustic waveguide in proximity to the ultrasoundtransducer. In general, the acoustic waveguide has a length, oftenoriented generally along the longitudinal axis of the brush head, thatis greater than the diameter of a bristle tuft and, more preferably, hasa length that is greater than the (side-to-side) combined diameters ofat least two bristle tufts. In another embodiment, the length of theacoustic waveguide is greater than the (side-to-side) combined diametersof at least five bristle tufts. In another dimension, the width of theacoustic waveguide, often oriented generally transverse to thelongitudinal axis of the brush head, at its base, is generally greaterthan the diameter of a bristle tuft and, in some embodiments, isgenerally greater than the (side-to-side) combined diameters of at leasttwo bristle tufts. The structure and composition of many alternativeacoustic waveguides that are suitable for use in devices of the presentinvention are described in detail in U.S. Patent Publication2005/0091770 A1, which is incorporated herein by reference in itsentirety.

In general, acoustic waveguides are constructed from a material that issomewhat “soft” and “rubbery,” such as a silicone rubber, or other typesof biocompatible materials, such as other types of rubbers,thermoplastic elastomers, and closed or open cell foams having goodultrasound transmission properties and a pleasing feel and surfacetexture. The hardness of the material is generally less than about 80Shore A, and more often is from approximately 10 to 65 Shore A. Ahardness of approximately 40 Shore A or less may be employed in order toachieve improved oral comfort. In some embodiments, acoustic waveguidesmay have a composite structure in which a relatively harder material isprovided in proximity to the ultrasound transducer and a relativelysofter material is provided in proximity to the distal face of thewaveguide. The hardness of the waveguide in proximity to the ultrasoundtransducer may be greater than about 40 Shore A, for example, while thehardness of the waveguide in proximity to the distal face may be lessthan about 40 Shore A, for example. The waveguide material propertiesmay be isotropic or anisotropic.

In one embodiment, the height of the acoustic waveguide exposed when thewaveguide is mounted in the brush head is less than the exposed heightof at least one bristle tuft and, in another embodiment, the height ofthe acoustic waveguide exposed when the waveguide is mounted in thebrush head is less than the exposed height of each of the bristle tuftsmounted in the brush head. In another embodiment, the height of theexposed acoustic waveguide portion is greater than at least one bristletuft provided in the brush head. In general, the exposed height of theacoustic waveguide is greater than about 30% and less than about 90% ofthe exposed height of the bristle tufts. In yet another embodiment, theexposed height of the acoustic waveguide is greater than about 40% andless than about 80% of the exposed height of the bristle tufts.

The distal face of the waveguide may be curved or flat. In someembodiments, the cross-sectional area of the waveguide at its distalface is at least five times greater than that of a bristle tuft; inanother embodiment, the cross-sectional area of the waveguide at itsdistal face is at least ten times greater than that of a bristle tuft;and in another embodiment, the cross-sectional area of the waveguide atits distal face is at least twenty times greater than that of a bristletuft. The surface of the acoustic waveguide is substantially smooth inmany embodiments; in alternative embodiments it may be textured in aregular or irregular pattern.

Materials having suitable ultrasound transmission properties, desiredhardness and feel, and the like, are well known in the art. Siliconerubber and other types of rubbers, silicone materials such ascastable/moldable RTV, liquid injection-molded (LIM) silicone,thermoplastic elastomers, thermal plastic elastomer (TPE)injection-molded processes, and closed or open cell foams may all beused. Polymers have an advantage over other waveguide materials, owingto their relatively low shear wave velocity. However, because of theirviscoelasticity, cross-linking of polymeric materials may be necessaryto avoid excessive acoustic loss and provide equilibrium elastic stress,thus providing a more stable waveguide composition.

The acoustic waveguide may optionally incorporate an acoustic impedancematching device, such as a matching layer of graphite, mineral, ormetal-filled epoxy. Various dielectric materials, such as silicondioxide (SiO₂), silicon nitride (Si₃N₄), and many other polymers mayalso be used as or incorporated in an acoustic impedance matchingdevice. The matching layer may be embedded or incorporated in thewaveguide and positioned to contact an exposed face of the ultrasoundtransducer. In another embodiment, the functions of a matching layer andwaveguide may be combined by fabricating a stratified waveguidecomponent with varying acoustical impedance in the direction of wavepropagation. Thus, within certain embodiments, acoustic waveguides ofthe present invention may comprise two or more layers comprisingdifferent, acoustically transmissive materials. For example, acousticwaveguides comprising three, four, and/or five acoustically transmissivelayers are contemplated for certain applications. Multiple layers may beprovided in a symmetrical laminar structure; regular or irregular areascomposed of different materials may also be provided. Acousticwaveguides may further comprise one or more inserted or embeddedelements for shaping the acoustic properties, promoting acousticpropagation and optimizing sonic properties. A waveguide assembly mayinclude, for example, a graphite core portion or similar component thatmay be inserted into an injection mold, and an elastomeric outer portionmolded around it using an insert molding process. Alternatively, amultishot molding approach may be used to create a gradient of materialswith different acoustic and/or elastomeric properties.

In preferred embodiments, acoustic waveguides of the present inventionare substantially free from unfilled or gas-filled voids. To the extentthat multiple materials or elements are used to form a waveguide, thosematerials and elements generally contact each other closely withoutallowing the formation of air gaps between surfaces. In someembodiments, however, it may be desirable to form one or more voids inthe acoustic waveguide and substantially fill the voids with a materialthat has desirable acoustic transmission properties at the ultrasoundoperating parameters described herein.

The acoustic waveguide may also be fabricated, or mounted in the devicehead structure, to provide direct contact removal of plaque. In such anembodiment, the distal face of the waveguide may project beyond the endsof one or more bristle tuft(s). Auxiliary elements may be incorporatedon the surface of the waveguide structure such as embedded bristlefilaments, squeegee-type shapes, molded or shaped protrusions similar tobristles, and the like, and such auxiliary elements may be provided inan ordered or random pattern. These features may, optionally, beexploited to ensure that a specified separation distance is maintainedbetween the tooth surface and the bulk surface of the acousticwaveguide. This optional feature may be incorporated in thoseapplications wherein it is desired to minimize direct transmission ofultrasound into the tooth structure and/or if bubble activation occursat a distance from the end of the acoustic waveguide and a spacingdevice is needed to maintain this distance.

According to yet further embodiments, the acoustic waveguide may beprovided with a coating, or an outer layer, that is continuous ordiscontinuous, of a uniform or variable thickness, and that comprises amaterial providing additional functionality. In one embodiment, forexample, the acoustic waveguide may be fabricated from a material thatis coated or impregnated with an antimicrobial or antifungal agent thatis biocompatible, such as a metal ion such as silver or anotherantimicrobial agent. In another embodiment, the acoustic waveguide maybe coated or overlaid with a substance that wears away with use toindicate that the acoustic waveguide and toothbrush head has reached theend of its useful life. Suitable indicators may include, for example,substances that produce a change in a property, such as color, flavor,texture, and/or odor over periods of extended use. In yet anotherembodiment, the waveguide may incorporate a thermally activated colorchanging agent, such as a dye, that senses heat generated by afunctional piezoelectric transducer. This feature may be used, forexample, in combination with a charging function that allows theultrasonic generator to add heat to the acoustic waveguide and therebychange its color during the time that the batteries are also beingcharged.

The waveguide may be positioned generally aligned with the longitudinalaxis of the toothbrush head, as shown in FIG. 1. In this configuration,the waveguide may be structured to approximately match the contour oftooth surfaces throughout the mouth. The efficacy of the cleaningoperation may depend less on user brushing technique/style with thewaveguide in this longitudinal orientation, which allows the user tobrush as he/she would without concern about waveguide location.Alternatively, the longitudinal axis of the waveguide may be alignedgenerally transverse to longitudinal axis of the toothbrush head. Inthis orientation, the waveguide may be designed to drop into theinterproximal space and provide tactile feedback to the user such thatthe user may index movement from one interproximal space to the next,thus providing cleaning induced by the ultrasound interproximally—whereit is needed most beyond the bristles. Alternatively, the waveguide maybe positioned at the distal end of the brush head without bristle tuftsbeing located more distally, such that it can be effectively used eitheron the facial or lingual surfaces, as well as on the posterior surfacesof the molar teeth.

The waveguide, in any of these orientations may act as a standoff toprevent the user from using too much force when applying the bristlesagainst the teeth, thereby reducing the incidence of gingival damagefrom excessive force during brushing. It may also act as a scrubbingagent, thus cleansing the tooth surface, and as such may contain asurface texture to enhance the scrubbing action. It may also act as agum massaging agent, thus stimulating the gums (as often recommended bythe dental profession) to reduce swelling and to help contour thetissue. It may additionally function to stimulate saliva flow, which isparticularly of interest to individuals with xerostomia.

The structure and composition of the waveguide may be designed toincrease the acoustic intensity delivered by compressing the acousticfield, and/or to coherently focus energy into the surrounding mediabeyond the tip of the waveguide. This may be accomplished, for example,by shaping the end of the acoustic waveguide to produce an acoustic lenseffect that focuses the waves from the waveguide into a higher intensityfield beyond the waveguide. This focusing effect may be achieved withone or multiple waveguide materials combined together and shaped tocreate a focused field. For instance, a low attenuation, higher soundspeed material may be used at the end of the waveguide to continuepropagating and focusing the wave front before the wave front emergesinto the higher attenuation fluid environment of the oral cavity. Aswith the acoustic field compression described above, the increasedacoustic intensity achieved with the focusing effect improves the deviceefficiency.

The Ultrasound Transducer

As described above, certain embodiments of the present invention providean oral hygiene device employing an ultrasound transducer to generateultrasonic energy in combination with an acoustic waveguide toefficiently propagate ultrasonic energy into the dental fluid.Microbubbles, present in the dental fluid as a result of the movement ofbristle tufts and/or formed by sonic oscillation of bristle tufts and/oran acoustic waveguide, are stimulated, through ultrasound energy-inducedcavitation, to produce “scrubbing bubbles” that are effective inloosening and removing plaque from exposed tooth surfaces and atinterproximal regions at a distance from the toothbrush head. Theultrasonic transducer disclosed herein causes these microbubbles topulsate, thereby generating local fluid motion around the individualbubbles and producing microstreaming that, in combination with theultrasonic cavitation effects, achieves shear stresses that aresufficient to disrupt plaque.

The ultrasound transducer is generally mounted in a device head or brushhead portion of an oral hygiene device of the present invention inproximity to the location of ultrasound emission to fluids in the oralcavity. An ultrasound transducer may, alternatively, be placed withinthe toothbrush handle and communicate with the device head to produceultrasound emissions at or near the device head. By utilizing anextended coupler fabricated out of a low loss material such as titaniumand/or steel protruding into a device head portion, acoustic energy maybe coupled into a waveguide on the toothbrush head as described above.Acoustic coupling between the handle and an acoustic waveguide in thetoothbrush head may, for example, be achieved using a solid or liquidmaterial that turns the acoustic energy 90-degrees with respect to thelongitudinal axis of the handle and toothbrush plastic. Such a couplingmechanism preferably employs a functional interface that permits thebrushing portion of the toothbrush to be removed and replaced.

Ultrasound transducers that may be suitably employed in the oral hygienedevices of the present invention are readily available. See, e.g.,ultrasound transducers disclosed in U.S. Pat. Nos. 5,938,612 and6,500,121, each of which is incorporated herein by reference in itsentirety. Ultrasound transducers suitable for use in devices of thepresent invention generally operate either by the piezoelectric ormagnetostrictive effect. Magnetostrictive transducers, for example,produce high intensity ultrasound energy in the 20-40 kHz range.Alternatively, ultrasound may be produced by applying the output of anelectronic oscillator to a wafer of piezoelectric material, such as leadzirconate titanate (PdZrTi or PZT). Numerous piezoelectric PZT ceramicblends are known in the art and may be used to fabricate ultrasonictransducers suitable for use in devices of the present invention. Otherpiezoelectric materials, such as piezopolymers, single or multilayerpolyvinylidene fluoride (PVDF), or crystalline piezoelectric materials,such as lithium niobate (LiNbO₃), quartz, and barium titanites, may alsobe used.

In addition to piezoelectric materials, capacitive micromachinedultrasonic transducer (cMUT) materials or electrostatic polymer foamsmay also be used in ultrasound transducers of the present invention.Many of these materials can be used in a variety of oscillational modes,such as radial, longitudinal, shear, etc., to generate the acousticwaves. In addition, single-crystal piezoelectric materials may be usedto reduce the lead content of the piezoelectric element(s). Materialssuch as Pb(Mg_(1/3)Nb_(1/3))O₃—PbTiO₃ (PMN-PT),K_(1/2)Na_(1/2)NbO₃—LiTaO₃—LiSbO₃ (KNN-LT-LS) and others may be used toreduce voltage/transmit level ratios by as much as an order ofmagnitude, as described in Lead-free piezoelectric ceramic in the K_(1/2)Na_(1/2)Nb₀₃ solid solution system, N. Marandian Hagh, E.Ashbahian, and A. Safari presented at the UIA symposium March 2006.

Ultrasound transducer assemblies used in devices of the presentinvention may comprise single piezoelectric elements that have agenerally block-like form and generally rectangular configuration, asshown in FIG. 1. Such single element transducer assemblies may beprovided in a variety of other configurations, such as cylindrical,elliptical, polygonal, annular, or the like and may have configurationsthat are symmetrical or asymmetrical. A single element ultrasoundtransducer may have a generally uniform cross-sectional configurationand dimension along its thickness, or it may taper or have anothervaried cross-sectional configuration.

Piezoelectric ultrasound transducer materials generally require a drivevoltage that is proportional to the thickness of the piezoelectricelement. A single piezoelectric element having a substantial thicknessrequires a high drive voltage. Thus, in alternative embodiments, devicesof the present invention incorporate multi-layer ultrasound transducerelements, or multi-element transducers, to reduce the drive voltagerequired for a given acoustic output. Multiple piezoelectric elementtransducer assemblies are preferably constructed with the piezoelectricelements arranged mechanically in series and connected electrically inparallel. This arrangement reduces the drive voltage required for agiven transducer output.

FIGS. 2A and 2B illustrate exemplary ultrasound transducer assembliessuitable for use in oral hygiene devices of the present invention. Inthe embodiment illustrated in FIG. 2A, an ultrasound transducer assemblysuitable for use in toothbrushes of the present invention comprises twoor more piezoelectric elements arranged in a cooperating configuration,such as a stacked configuration, and bonded to one another. Ultrasoundtransducer assembly 30 has an overall generally rectangular ortrapezoidal profile and comprises at least two piezoelectric elements 32and 34 having electrically conductive material associated with one ormore surfaces and one or more electrical contact(s) 36 contacting aconductive surface of each of the piezoelectric elements and inelectrical contact with an ultrasonic module drive circuit located inthe brush head or in the handle. Electrical contact(s) 36 in thisembodiment are provided as an electrically conductive frameworkstructure that tightly contacts the transducer assembly at contactpoints and additionally provides mechanical integrity to the transducerassembly structure. Contact points of an electrically conductiveframework structure with one or more piezoelectric element(s) arepreferably arranged at or near nodal points of the piezoelectricelements where the amplitude of movement of the element(s) is reduced.The conductive framework structure may be spring loaded to providepressure connections and/or soldered, welded, or conductive epoxy tomake a more robust electrical connection.

In the embodiment illustrated in FIG. 2A, the piezoelectric elements arenotched or grooved along at least a portion of their perimeter,indicated at notched region(s) 33. Notched region(s) 33 are electricallyconductive to provide contact points for electrical contact(s) 36 at ornear the location where multiple piezoelectric elements are bonded toone another. Electrical contact(s) 36 include prong-like contactextensions 38 for providing electrical contact to electrodes incommunication with the ultrasound drive circuit. In the embodimentillustrated in FIG. 2A, contact extensions 38 extend from the transducerassembly structure and may be flexible or spring-loaded to providepositive contact with electrodes. Ultrasound transducer assembly 30 mayalso incorporate an impedance matching element 37.

There are a variety of ways to make electrical connections between thepiezoelectric elements and the electrodes in contact with the ultrasounddrive circuitry. Electrically conductive surfaces may be provided, forexample, using various techniques such as plating, sputtering orsoldering conductive materials, or applying conductive epoxy or anotherconductive material. FIG. 2B illustrates an alternative embodiment of amulti-element ultrasound transducer assembly 40 suitable for use in oralhygiene devices of the present invention. In this assembly,piezoelectric elements 42 and 44 and impedance matching element 47 arebonded in a stacked arrangement with an electrically conductive coatingor layer provided on at least a portion of the element surfaces.Electrically conductive “pads” 45 are provided on external surfaces ofthe transducer assembly for connection to electrodes communicating withthe ultrasound drive circuitry. This type of electrical connection iscommonly used, for example, in multilayer PCBA interconnects. Anexterior lead frame may also be employed for ease of construction oftransducer module and ease of assembly of the module into the brushhead.

In preferred embodiments, multiple piezoelectric elements are stacked inseries mechanically, and connected electrically in parallel. Mechanicalstacking of the elements in series provides that the displacementsassociated with the individual piezoelectric elements are additive.Electrically connecting the piezoelectric elements in parallel providesthat the capacitances associated with the individual piezoelectricelements are also additive. This arrangement provides a greater range ofelectronics driving possibilities.

In addition to the transducer elements, one or more impedance matchingelement(s) may be provided in association with the ultrasound transducerassembly to improve the efficiency and/or bandwidth when transmittingacoustic energy from the generally high-impedance transducer elementsinto the lower impedance acoustic waveguide materials. Generally, amatching material is chosen having a thickness that supports a quarterwave of the desired frequency and having acoustic impedance propertiesintermediate those of the two impedances to be matched. Appropriateimpedance matching elements may comprise materials such as epoxy andmetal particulate composites, graphite, and a host of other candidatematerials known by and readily available to the skilled artisan. Theconfiguration and cross-sectional area of the impedance matching elementgenerally matches that of the distal face of the ultrasound transducerand the impedance matching layer is generally in close contact with anexposed, distal face of the transducer.

Within alternative embodiments, ultrasound transducer assemblies used indevices of the present invention may employ a flextensional transducerthat comprises an active piezoelectric drive element and a mechanicalshell structure. Such a shell or “cymbal” structure is used as amechanical transformer, which transforms the high impedance, smallextensional motion of the piezoelectric drive element into a lowimpedance, large flexural motion of the shell. Suitable flextensionaltransducers are known in the art. Using a flextensional transducer mayeliminate the need for a matching layer.

Still further embodiments of devices of the present invention employ atransducer assembly comprising a transducer array. In one embodiment, apiezocomposite transducer array comprises a plurality of posts. Theseposts may be fabricated, for example, by dicing a block ofpiezocomposite material into many smaller sub-elements or by injectionmolding an array of these elements to shape. Depending upon the preciseapplication contemplated, the piezocomposite material and arraysfabricated from such materials may offer improved properties forultrasound transduction compared to bulk transducers, due to reducedacoustic impedance and a high coupling factor. Many types ofpiezocomposite materials are known; exemplary materials are described in“The role of piezocomposites in ultrasonic transducers,” Wallace ArdenSmith, 1989 IEEE Ultrasonics Symposium. The sensitivity of a compositetransducer is primarily in the normal direction, thus decouplingtransverse mechanical oscillational modes and the interference theycause. The net result is greater acoustic output with lower drivevoltage.

The Ultrasound Module

The ultrasound transducer assembly may be incorporated in an ultrasoundmodule that additionally comprises a transducer supporting structure, anoptional matching layer(s), and an acoustic waveguide. One exemplaryultrasound module 50 incorporating the transducer assembly shown in FIG.2A is illustrated in FIG. 3. In this ultrasound module, transducerassembly 30 comprising piezoelectric elements 32 and 34 and impedancematching element 37, with electrical contact structure 36 withelectrical leads 38 is mechanically mounted in a substantially rigidsupporting structure 52 that provides mechanical support for thetransducer assembly and also serves to direct ultrasonic wavepropagation through the optional matching layer(s) 37 and acousticwaveguide structure 55. Good mechanical connection and acousticalproperties may be accomplished, for example, by positioning thesupporting structure coupling features 53, 54 to coincide with areas ofminimal motion (nodal mounting) on the piezoelectric ceramic, matchinglayer, and waveguide. Acoustic waveguide 55 is then mounted or moldedonto the transducer assembly and support structure to provide closecontact between the internal surfaces of the waveguide and the externalsurfaces of the transducer assembly and support structure.

The acoustic waveguide may be mounted to and contacting an upper surfaceof the transducer assembly, as illustrated in FIG. 1 or, in alternativeembodiments, acoustic waveguide 55 may be mounted to and contacting theupper surface of the transducer assembly and at least a portion, andpreferably a substantial portion, of the side walls of the transducerassembly and support structure, as illustrated in FIG. 3. The waveguidestructure 55 comprises a base structure 56 sized to (at least partially)cover ultrasound transducer assembly 30 and having a configurationgenerally matching that of the ultrasound transducer assembly. Basestructure 56 is generally mounted and anchored in a toothbrush head withdistal waveguide portion 58 projecting outwardly from the brush headstructure. Waveguide structure 55 is preferably provided as a unitarystructure having a generally block-like, three-dimensional configurationand having multiple faces. In the embodiment illustrated in FIG. 3, thecross-sectional area of base structure 56 is generally larger than thecross-sectional area of distal waveguide portion 58 and opposing sidewalls 57 and end walls 59 terminate distally in a distal waveguide face60.

Distal waveguide face 60 may be curved in a generally convexconfiguration, as illustrated in FIG. 3. In alternative embodiments,distal waveguide face 60 may be generally flat, curved in a generallyconcave configuration, or curved in a more complex configuration. Theintersections of one or more of the waveguide faces may be rounded orchamfered, as shown, or they may form angular corners. Any of theacoustic waveguide materials and structures described herein or in U.S.Patent Publication 2005/0091770A1 may be used in connection withultrasound modules incorporated in devices of the present invention.

The acoustic waveguide module is generally mounted in the head of anoral hygiene device, such as a toothbrush head, so that the acousticwaveguide projects from the support structure of the device head.Additional waveguide supporting structures may also be provided asstructural features of the transducer module or the brush headstructure. A waveguide support flange may be provided extending from thebrush head support base or bristle plate, for example, in proximity tothe perimeter of the waveguide structure to provide a rigid structuresupporting the base of the waveguide.

Regardless of the precise configuration of the individual elements thatcomprise the ultrasound module, the piezoelectric element, matchinglayer and/or the acoustic waveguide are generally designed to transmit,and optionally focus, the acoustic energy at a desired location relativeto the emanating surface(s) or to disperse the acoustic energy in aspecific pattern. The ultrasound energy may, for example, radiatedirectly from a generating source such as a piezoelectric ceramicelement directly into the oral cavity fluid without an interveningmatching layer or waveguide. Alternatively, an acoustic waveguide may beplaced directly on the piezoelectric ceramic. In still furtheralternative embodiments, the entire ultrasonic module, including theacoustic waveguide, may be fabricated from a piezoelectric polymer.

The Device Head Assembly

The device head assembly is preferably detachable from the handleassembly and replaceable. A toothbrush head assembly comprises asubstantially rigid housing structure adapted to receive and support anultrasound module, one or more bristle tufts, and components fortransmitting power to the ultrasound module and for coupling oscillatorymotion to the acoustic waveguide and bristle tufts. Electrical power maybe provided to the ultrasound transducer by hardwired electricalconnections established by positive contact of complementary electricalcontacts mounted in the handle and brush head upon attachment of thebrush head to the handle. Alternatively, a transformer assembly may beimplemented to provide coupling and power transfer between the devicehead assembly and the handle.

One embodiment of a toothbrush head assembly is illustrated in FIG. 4.The housing structure of toothbrush head assembly 80 comprises a baseportion 82 for attachment to a mating attachment region on the handle, asmaller cross-section stem portion 84 and a brush head support structure86 in which an ultrasound module 50 and/or toothbrush tufts are mounted.In this embodiment, power is provided to the ultrasound module by meansof a transformer having a primary coil and core mounted in the handle(described below) and a secondary transformer core 87 and transformercoil (and associated bobbin) 88 mounted in the base portion 82 of headassembly 80. Operation of the transformer to deliver power to thetoothbrush head without requiring hardwired connections is describedbelow.

Electrical connection between the secondary coil 88 mounted in thetoothbrush head assembly and the ultrasound transducer assembly in theultrasound module 50 is accomplished by means of (one or more)conductive electrodes 89 that contact the transducer assembly contact(s)and contacts provided at the secondary coil. One or more conductiveelectrode(s) 89 may be provided as conductive metal strips retained inchannel(s) in the brush head assembly and may be molded into the brushhead structure. Alternatively, flexible electrical connections (e.g.,jumper-type connections) may be used between the transducer assemblycontacts and the coil contacts. In an alternative embodiment, theelectrical contacts attach mechanically to the non-moving part of thebrush head housing so that the contact provides a spring force to returnthe brush head to a center position or another desired position.

The bristle tufts are mounted on a support plate 90 in proximity toultrasound module 50. The support plate may have a variety ofconfigurations, including rectangular, generally circular, generallyoval or elliptical. The support plate may also function as an acousticmatching layer. This plate can be ultrasonically welded to the brushneck to provide a seal around the ultrasound module or may be integrallyformed with support structure 86. The brush neck assembly is attached tothe housing with coil and core.

The device head, including the bristle filaments, the bristle filamentand/or tuft spacing and orientation, the bristle and/or tuft trim, thewaveguide configuration and placement, and the support structure of thedevice head are generally designed to promote holding, trapping, andotherwise encumbering fluid. The device head may also be designed toactively pass the ultrasound through the bristle filaments and/or tufts.This may be accomplished by mounting the ultrasound transducer assemblyimmediately below one or more individual tuft(s) and/or filament(s) andeliminating the coupling of the ultrasound through the toothbrush baseplastic, as done in prior art toothbrushes.

Device heads of the present invention, and particularly toothbrushheads, typically incorporate assemblages of one or more bristle tufts,each tuft comprising a bundle of one or more bristle filaments. Manytypes of bristle filaments are available and may be used in device headsof the present invention. In general, bristle filaments, and tufts, maybe characterized by the material of the filaments, the diameter,cross-sectional configuration and exposed length of each filament andtuft, the stiffness or flexibility of filaments and tufts, and the like.The filaments within each tuft may comprise the same material and havethe same dimensional properties, or more than one bristle type, shape orsize may be incorporated in a single bristle tuft. Likewise, multiplebristle tufts forming the assemblage may comprise the same dimensionaland/or physical properties, or bristle tufts having differentdimensional properties, lengths, stiffnesses, and the like, may beprovided in various arrangements on the brush head. The tufts maycomprise bristle filaments of a particular shape and/or size tofacilitate both cleaning and user experience. Bristles of a particularshape may be positioned and oriented to complement the presence of awaveguide in the brush head. For example, stiffer bristles and bristletufts (having a generally greater filament cross section and/or shorterbristle length) may be positioned to facilitate orientation of thewaveguide at a particular position with respect to the teeth, and softerbristles (having a generally smaller filament cross-section and/orlonger bristle length) may be positioned to facilitate waveguidepenetration at interproximal spaces.

Nylon bristle filaments are suitable for use in devices of the presentinvention. In many embodiments, each bristle tuft comprises from about25 to 40 filaments; in further embodiments, each bristle tuft comprisesfrom about 28 to 30 filaments. The diameter of each filament strand isgenerally from about 0.005-0.009 inch and, in embodiments preferred forsome applications, the diameter of each filament strand is from about0.005-0.007 inch. Each tuft is approximately 0.03-0.12″ in diameter;preferably about 0.05-0.08″ in diameter. Other types of oral hygienedevices of the present invention may comprise more or fewer tufts andtufts having different properties.

Individual bristle filaments may be solid or, alternatively, thefilaments may be hollow. Hollow bristle filaments may serve as sourcesof gas that becomes entrapped and forms bubbles within the dental fluid.Gas may be passively channeled through the bristles or actively pumpedthrough the bristles. In one embodiment, the center diameter of hollowfilaments may be designed to promote formation of bubbles having adiameter that is resonant with the frequency of the applied ultrasound,i.e. bubbles whose diameter is roughly in the range from 13 to 65 μm.Alternatively, hollow bristle filaments may be filled with anacoustically transmissive material that conducts ultrasound. The fillermaterial may form a permanent part of the filament, or it may bedispensable through the filament. Dispensable filler material maycontain a dentifrice or other bubble promoting material. The ultrasoundmay be conducted, for example, through a fluid absorbing material suchas a sponge that sufficiently absorbs fluid when wetted to efficientlycouple the ultrasound from the transducer to the tooth surface.

Bristle filaments used in oral hygiene devices generally have acylindrical cross-sectional configuration and are often trimmed topresent a blunt exposed end surface. Devices of the present inventionmay employ bristle filaments having a non-cylindrical configuration thathave a longer dimension along one axis than the other. Filaments havinga non-circular cross-sectional configuration, such as a diamond-shaped,rectangular or oval cross-sectional configuration, may be trimmed on anangle and oriented such that the longer axis is perpendicular to thedirection of bristle tip motion, thus acting as “mini-paddles” toincrease fluid flow in the desired direction. Bristle filaments that arelonger in one axis than the other may also be oriented with the longeraxis generally perpendicular to the direction of bristle tip motion toprovide a softer motion and feel, or with the longer axis generallyparallel to the direction of bristle tip motion to provide a stiffermotion and feel.

Bristle filaments and tufts suitable for use with devices disclosedherein may be trimmed to promote bristle contact with the surfaces ofthe teeth, e.g., to promote bristle contact with both the facial andlingual tooth surfaces as well as reaching into the interproximalspaces. In devices incorporating an acoustic waveguide, bristlefilaments may also be trimmed to preferentially orient the acousticwaveguide to a desired position along the surface of the teeth and/or toorient the waveguide toward a location that enhances interproximalpenetration of the ultrasound.

According to one embodiment, illustrated in FIG. 5, brush head 86incorporates a plurality of bristle tufts 93, including a combination oflonger and shorter bristle tufts. Typically, bristle trim is dependentupon the orientation of the sonic bristle motion. In one embodiment, alocal peak 94 of longer bristle tufts is positioned generally alignedwith (as viewed from the side of the brush head) a location on acousticwaveguide 95 where the ultrasound output is maximum—generally at thelongitudinal midpoint of the waveguide. When the acoustic waveguideincorporates a distal face having a peak or apex, a local peak 94 oflonger bristle tufts is generally aligned with the peak of the distalwaveguide face.

The tuft spacing and arrangement on brush head 86 is generally designedto promote contact of bristle tufts with tooth surfaces and tofacilitate cleaning by means of the sonic oscillation and ultrasoundeffects. Tuft spacing is generally irregular, with tufts being arrangedat a higher density in particular areas of the brush head. Preferredtuft spacing on the sides of the brush head in proximity to the sidewalls of acoustic waveguide 95, for example, may be less dense than thepreferred tuft spacing at either end 96, 97 of the brush head inproximity to the end walls of acoustic waveguide 95 (with the waveguide95 oriented generally along a longitudinal axis of brush head 86). Inone embodiment, a relatively dense cluster of bristle tufts is providedat the distal end of the brush head 96 and another relatively densecluster of bristle tufts is provided at the proximal end of the brushhead 97, with bristle tufts arranged on either side of the longitudinalface of waveguide 95 in a less dense arrangement. Bristle tufts ateither end 96, 97 of the brush head may also be stiffer than bristletufts in a central portion of the brush head. Additionally oralternatively, tuft spacing may be arranged to create passages thatallow fluid surrounding the brush head to enter the region adjacent tothe brush head. In many embodiments, these passages are located near thecorners of the waveguide and/or at the ends of the long axis of thewaveguide. Passages 1 to 3 mm in width (space between adjacent tufts)are preferred.

The bristle tufts may be positioned and oriented to complement theaction of a waveguide mounted on the brush head. In one embodiment,tufts are spaced relatively densely in proximity to the longitudinalsides of the waveguide to couple fluid to the waveguide, allowing fluidpassage towards the brush head tip. The tufts, bristle filaments,waveguide and/or toothbrush head components may additionally be orientedto promote generation and transfer of bubbles having a desired size tobe activated by the frequency of the applied ultrasound, i.e. bubbleswhose diameter is roughly in the range from 13 to 65 micrometers. Thedesired orientation may depend on the surface tension, viscosity,density, and/or other property of the surrounding fluid and thewetability of the filaments, waveguide and/or other brush headcomponents, i.e. fluids with a high surface tension and tufts and/orfilaments too close to each other may prevent bubbles from formingand/or traveling towards the waveguide tip.

Bristle tufts may be oriented at an angle to perpendicular to thesurface of the support plate. In one embodiment, for example, one ormore bristle tuft(s) may be angled inwardly toward the waveguide at anangle of from about 1-15° to promote coupling of the fluid to thewaveguide and to enhance user feel and comfort. In another embodiment,one or more tufts are oriented at an angle away from the surface of thewaveguide. In another embodiment, a portion of the bristle tufts areoriented so that they're aligned generally parallel to the surface ofthe waveguide. The waveguide itself may be shaped to enhance thiscoupling, containing ridges, fins, flutes and/or other structures thatmay parallel the bristles. Devices of the present invention may comprisebristle tufts provided in a variety of orientations.

The bristle tufts may be arranged and/or oriented to direct thewaveguide toward interproximal locations. A denser region of tufts maybe provided in certain areas, for example in proximity to either end ofthe brush head, that tends to drop more naturally into the interproximalspace. A sparser region of tufts may be provided in other areas, such asa central area of the brush head, to conform to and bend around thefacial and/or lingual aspects of the teeth. Tuft positioning andorientation may also be used to prevent the waveguide from deformingand/or contacting the teeth.

Spaces between bristle tufts may be filled with another material and/orobject to complement the presence of a waveguide within the brush head.This material may be open or closed cell foam, elastomericelements/projections, or other materials that provide one or more of thefollowing functions: effectively fill space; enhance fluid and/or bubbleproperties; act as a reservoir of fluid; or enhance user comfort andperception of cleaning.

The Handle Assembly and Components

An exemplary device handle housing and an exploded view of componentstypically mounted mounted in the handle housing is illustrated in FIG.6. Handle 100 is generally rigid and has a generally cylindricalprofile, with an internal cavity and associated internal mechanicalstructures for retaining the components shown. Handle 100 may alsoincorporate one or more user interface(s), such as on/off button 102,battery charge level indicator 104 and brush head replacement indicator106.

A charge coil 110 and charge core 112 are generally provided in the baseof the handle assembly for inductive charging from a separate chargingstation accessing a power supply (not shown). Charge coil 110 iselectrically connected to one or more rechargeable batteries 114 thatsupply the power requirements for the device. Suitable rechargeablebatteries include, for example, Nickel Cadmium (NiCad) batteries andNiMH (Nickel metal hydride) batteries. In the embodiment shown in FIG.6, batteries 114 are mounted in a mechanical carrier structure 116 thatprovides mechanical support for the batteries and also supports acontroller or circuit board assembly 118. The batteries are preferablylocated near the center axis of the handle assembly to provide adesirable weight balance to the handle and allow the housing to taper toa smaller size at the top and bottom. The housing may comprise anintegral cylindrical component or it may be formed in one or morepieces, such as an upper and lower part, that are joined during handleassembly. This housing design allows the shape to be large in the centerand taper down at the top and bottom. Different designs of the lowersection may be used for different versions of the handle assembly.

In the embodiment illustrated in FIG. 6, a single circuit board isprovided and all control and monitoring functions, as well as theultrasound drive circuitry, is provided on the single circuit board. Itwill be appreciated that these functionalities may be provided onseparate circuit boards located in separate locations within the handle,and that additional circuit boards providing additional functionalitymay also be provided.

It will be appreciated by those having skill in the art that ultrasoundtransducer drive circuits may take many forms and that various drivecircuits are suitable for use in devices of the present invention. Theultrasound drive signal is typically sent from the controller to asignal conditioning and pre-amp circuit and from there is conducted to asignal amplifier. There is typically a matching network for theultrasound transducer, which may range from quite simple to quitecomplex, depending upon the transducer to be matched. The purpose of thematching network is to achieve a resonance at or near that of theresonance transducer drive circuit, producing generally efficient,generally high power ultrasound acoustic output. Within certainembodiments, described in detail below, a gapped ferrite coretransformer forms part of the matching network and is employed to drivethe piezoelectric ultrasound transducer. “Solid-state” switchesincluding, for example, transistors, may be employed in the ultrasoundtransducer drive circuitry and controlled by a microcontroller thatconnects the battery voltage to the primary(s) of a transformer locatedwithin the handle. Electrically efficient circuit designs frequentlyutilize reactive components (such as, for example, inductors and/orcapacitors) in a resonant or tank circuit topology.

Exemplary ultrasound power supply (USPS) circuits may comprise one ormore of the following elements: a resonant tank; resonant power; aresonant converter; a parallel resonant converter; a series resonantconverter; a DC-to-AC inverter; a square wave converter; a modifiedsine-wave converter; and a flyback transformer. Within still furtherembodiments of the present invention, the USPS may employ a high voltagesupply and electrical connector as a substitute for or in addition tothe transformer architecture described herein. The ultrasound powersupply circuit may also incorporate a high capacity capacitor to achievean increase in battery life. Pre-charging of this capacitor while in thecharger base may reduce the initial battery reliance by using the linepower to supply its initial charge.

Drive motor 120 is electrically connected to the controller andincorporates a drive shaft 122 for delivering motor output, e.g.oscillation, to the device head to oscillate the toothbrush head, theacoustic waveguide and bristle tips at sonic frequencies. Drive shaft122 typically projects from the handle assembly and is mechanicallycoupled to a structure in the brush head upon attachment of the brushhead to the handle.

Many different types of drive motors may be used to produce oscillationat sonic frequencies in devices of the present invention. In oneembodiment, a stepper motor is used to provide oscillating rotary motionof the motor drive shaft that is coupled to the toothbrush head. Steppermotors are generally controllable to provide precise manipulation of theamplitude of oscillation and toothbrush head position and may thus besuitable for use in devices in which the oscillation is varied during anoperating cycle. Limited angle torque (LAT) motors may also be used asdrive motors in the present invention to provide oscillating motion atan included angle of less than about 12°, preferably less than about10°, and in yet additional embodiments at an included angle of betweenabout 3° and 7°.

Wobble weight motors, conventional rotary motors, and piezoelectricmotors or actuators may alternatively be used as drive motors forproducing oscillations at sonic frequencies in devices of the presentinvention. In one embodiment, the motor incorporates a centering orreturn spring in the handle, or the portion of the motor shaftpositioned in the device head assembly during operation incorporates acentering or return spring. The motor is preferably of a compact andlightweight design that fits conveniently in a generally cylindricaldevice handle. Preferred motor dimensions are typically between about0.60 inch and about 1.0 inch in diameter and between about 0.5 inch andabout 1.0 inch long. Pancake style motors may be employed.

Devices of the present invention may use conventional electrical ormagnetic contacts to transfer power to components, such as an ultrasoundtransducer, that operate in the device head. In preferred embodiments,however, devices of the present invention employ a transformer toinductively couple and transfer power from the ultrasound drivecircuitry and power source in the handle to the transducer assembly inthe device head. The transformer assembly may additionally provide astep-up of voltage from the ultrasound power supply circuitry to theultrasound transducer and desirably provides a physical separation ofthe transformer primary and secondary side components when the headassembly is detached from the handle. The transformer assembly alsodesirably provides electrical isolation between the power supply circuitin the handle and the ultrasound transducer circuit in the toothbrushhead assembly.

Suitable transformers typically employ a primary and secondary splitbetween the handle and toothbrush head assembly. In one embodiment, theultrasound power supply circuit and primary side coil and core of thetransformer are mounted in the device handle, and electrical contactsextend from the transformer primary coil into the main handlecompartment for connection to the ultrasound power supply. Asillustrated in FIG. 6, the transformer primary coil 128 and core 126components are generally provided in a sealed enclosure in the devicehandle that is isolated from the other components mounted in the handleby means of sealed spacer 124 and sealed plug 130. The ultrasoundtransducer and secondary side coil 132 and core 134 of the transformerare mounted in the device head assembly 80 and sealed by cover 136, asillustrated in FIG. 7. The transformer assembly, in this embodiment,delivers the impedance-matched voltage required by the piezoelectrictransducer to produce the desired ultrasound output intensity. Thesecondary coil and core, mounted in the device head, may be mounted in astationary fashion to the housing, for example, while other portions ofthe device head, such as a brush head stem, remain free to oscillate.Alternatively, the secondary coil and core may be mounted in the devicehead for movement with other portions of the device head to achieve amoment of inertia for the toothbrush head.

The transformer coil assemblies are typically wound on a bobbin in acircular or elliptical path and sealed. Annular cores having an aperturein the center that permits the motor drive shaft to pass through thetransformer assembly and couple to the toothbrush head are preferred formany applications. A small air gap (typically from about 0.010 to 0.150inch, more typically less than 0.010 inch and, in some embodiments,between 0.040 and 0.080 inch) between the cores mounted in the handleand head is desirably maintained during operating cycles for efficientoperation of the transformer. Within certain embodiments, the air gapbetween the cores may be achieved by using sealed coil assemblies andhaving the cores mounted outside these sealed assemblies. In analternative embodiment, a ferroelectric fluid or ferro-filled elastomermay be used as a filler composition between the cores to improvetransformer efficiency.

Alternative transformer designs are also contemplated. These include,without limitation, the use of torrid wound core or lamination stacks toform the core. Regardless of the precise transformer assembly adopted,it may be desirable to have the primary and secondary portions of thetransformer split between the handle and toothbrush head assembly.

Within certain embodiments of the present invention, the transformerassembly used for power coupling between the device head assembly andthe handle may provide power to other devices requiring power in thedevice head, and may further provide for the exchange of electricalinformation between the device head and the handle. This may, forexample, be achieved by adding a coil, or an additional coil winding(s),to the primary side of the transformer assembly, or by using a centertaped coil, that inductively couples signals to the coil (or coils) inthe device head (i.e. the secondary side of the transformer). Thus, asignal may be sent from the handle to the toothbrush head assembly and acorresponding response provided by the toothbrush head assemblycomponents. Alternatively, signals between the primary and secondarysides of the transformer may be coupled to induce a voltage on top ofthe ultrasonic drive waveform. This may, for example, provide anamplitude modulation signal riding on top of the ultrasound waveform.Alternatively, the signal frequency may be modulated to providefrequency modulation or a combination of frequency modulation andamplitude modulation.

This additional transformer component may, optionally, be employed toprovide a feedback signal for monitoring transducer performance. Suchfeedback may, for example, control a voltage controlled oscillator (VCO)and/or a phase locked loop (PLL) for a self-tuning oscillator frequencyto the transducer, to monitor operation of the ultrasound transducer atthe initiation of, or during, an operating cycle or subcycle.

Devices of the present invention comprising transformers with one ormore extra coil(s), or additional coil winding(s), may incorporateadditional device functionality. In one embodiment, for example, theadditional coil, or coil winding(s), is primarily used for interactionwith the ultrasound transducer power supply circuit. In anotherembodiment, an additional coil, or coil winding(s), is employed tomonitor the performance of the ultrasound transducer. In anotherembodiment, an additional coil, or coil winding(s), actuates theultrasound transducer assembly and monitors the performance of thetransducer. In yet another embodiment, an additional coil, or coilwinding(s), is used for testing and/or calibration of components mountedin the handle and/or device head assembly. In still another embodiment,an additional coil and/or coil winding(s) is used to sense theenvironment in which the device is used, such as properties in a user'smouth and/or on a user's teeth, and communicate that information to acontroller. In another embodiment, an additional coil and/or winding(s)is used to determine and/or signal the acceptable or unacceptableperformance of the ultrasound transducer and/or the end of the usefullife of a device head. In yet another embodiment, an extra coil and/orwinding(s) may be used to monitor the transducer for a unique signature,thereby identifying a toothbrush head assembly.

Device Operating and Control Features

Devices of the present invention generally incorporate Power On andPower Off control mechanism(s) that are operable by the user. In oneembodiment, a mechanical actuator is provided that, upon application ofpressure, activates the device to initiate an operating cycle.Initiation of the operating cycle generally involves activation of themotor drive and/or ultrasound transducer and may incorporate a delayfeature that delays initiation of the operating cycle for apredetermined period. The same mechanical actuator may be used toinactivate the device and terminate an operating cycle, or the devicemay be programmed to automatically shut off after termination of anoperating cycle or following a predetermined delay period aftertermination of an operating cycle. An indication that the device hasbeen activated may be provided by illuminating a Power On button, forexample, using LEDs. In addition to Power On and/or Power Off controls,devices of the present invention may have one or more predeterminedprogrammed operating cycles that are selectable by a user.Alternatively, devices of the present invention may be programmable bythe user to provide one or more operating cycles selectable by one ormore users. Devices of the present invention may additionallyincorporate detection features, for example, that allow initiation of anoperating cycle only when a device head is appropriately coupled to adevice handle, or only when a device head is determined to beoperational. In the event a non-functional device head is mounted or adevice head is mounted improperly, a user interface may signal the userto make an appropriate correction.

Additional user interfaces may be provided. The level of the batterycharge may be enunciated to a user, for example, by illuminating adisplay visible to the user using LEDs. Variations in the level ofcharge may be communicated and visualized, for example, by illuminatingdifferent quantities or patterns of signals. A user interface may alsobe provided to indicate that the device head is functioning properly, orthat the device head is not functioning. Any type of user interface maybe implemented including illumination of an indicator using one or moreLED display(s), one or more LCD display(s), an audible tone(s), a pauseor change in the operation of the drive motor, or the like. Suchindicators may be incorporated variously and in different positions onthe device, such as on the handle, on an accessory charging device, on adevice head, or on an accessory control device.

A device head, and a device handle, may incorporate an identifier thatdistinguishes a head or handle from others. Such an identifier may takethe form of a color or pattern coded band, light, or other identifyingindicia, or may be provided as an electronic identifier detectable uponmounting of the device head in the handle, or by means of an accessorydevice. Multiple device heads and/or multiple types of device heads maybe used with a common handle and may be distinguishable by the userand/or by the controller upon mounting of the device head on the handle.In one embodiment, a device head identifier may be associated with oneor more operating protocols such that upon initiation of an operatingcycle, the device identifies the device head and runs an operatingprotocol associated with that device head. Alternatively, if any devicehead is associated with more than one operating protocol, the device mayprompt a user to select a protocol upon or prior to initiation of anoperating cycle. The device may similarly detect different types ofdevice heads and initiate appropriate operating cycles depending on thedetection and identification of the operating head.

The device controller generally provides a timing function thatseparates a device operating cycle into a plurality of operatingsubcycles. A plurality of pre-programmed operating periods may beprovided, for example, with an audible tone and/or a momentary pause orchange in operating conditions producing a user-perceptible division ofsubcycles. In one embodiment, for example, four generally equaloperating subcycles may be provided in a toothbrush of the presentinvention, providing convenient operation in the four brushing quadrantsin the oral cavity. In another embodiment, four generally equaloperating subcycles may be provided, followed by a fifth subcycle thatis equal or unequal in time to the four previous subcycles. The durationof the operating cycle, for toothbrush applications, may be from about 1min to 3 min, with operating subcycles generally having a duration offrom about 10 sec-45 sec. It will be recognized that any number andcombination of subcycles, periods and/or routines may be provided andmay be preprogrammed in the device or may be programmable by the user.If multiple preprogrammed subcycle routines are provided, a userinterface is provided to allow user selection.

In some device embodiments, the sonic and/or ultrasonic operatingparameters are programmed and controlled to provide a substantiallyconstant level of sonic and/or ultrasonic output during an operatingcycle and/or during operating subcycles. In alternative embodiments, thesonic and/or ultrasonic operating parameters are programmed andcontrolled to provide a variable level of output or to vary certainsonic and/or ultrasonic operating parameters during an operating cycle,or during one or more operating subcycles.

For some oral hygiene applications, the oscillatory motion (bristle tipvelocity, amplitude and/or frequency) is desirably greater during someperiods of an operating cycle and/or an operating subcycle than atothers. In some embodiments, therefore, the motor drive output producingoscillatory motion is variable over an operating cycle of the device.The motor drive and oscillatory output may, for example, operatesynchronously with the ultrasound transducer and be controlled toprovide higher output (greater bristle tip velocity and/or amplitude) orlower output (lesser bristle tip velocity and/or amplitude) before,during, or after the initiation or termination of an ultrasound burst.In general, when oscillatory motion is employed in combination with anultrasound transducer and acoustic waveguide, it is preferable to varythe sonic output over an operating cycle or subcycle such that the motordrive output and oscillation is reduced during periods of ultrasoundbursts and the motor drive output and oscillation is increased duringperiods when the ultrasound is not operating.

In one embodiment, the motor drive is controlled, for example, to reduceoscillation at sonic frequencies (bristle tip amplitude and/or velocity)during ultrasound transducer operation and to increase oscillation atsonic frequencies (bristle tip amplitude and/or velocity) when theultrasound transducer is not operating. Thus, within certainembodiments, the timing and output of the ultrasound transducer anddrive motor is synchronized. The motor drive output may be reduced bycontrolling one or more of the following parameters: the frequency ofthe motor drive output; the duty cycle of the motor drive output; theamplitude of the motor drive output; and the current supplied to thedrive motor.

In another embodiment, devices of the present invention employing adrive motor are capable of determining and controlling the desired motordrive operating frequency by monitoring the resonant operatingconditions of the motor. The controller may, for example, monitor boththe current drawn by the drive motor and the drive frequency of themotor on a continuous or intermittent basis. The resonant frequency ofthe motor is detectable by monitoring the current, since the currentrequired is lower when the motor operates at its resonant frequency. Thecontroller may then set the drive motor operating frequency to a desiredoffset from the determined resonant frequency, or vary the drive motoroperating frequency to achieve a desired resonant frequency underdifferent operating conditions.

Alternatively, the motor operation may be monitored on a continuous orintermittent basis and the electromotive force (EMF) detected from themotor may be used to determine the natural resonant frequency of themotor and/or its driven system, including the brush head. Since theresonant frequency is different with and without the brush headinstalled, this system may be used to determine if a brush head isattached to the handle. Multiple brush heads having different inertiaproperties may also be detected and identified using this system,thereby identifying different users and, optionally, matching differentprotocols or programmed features to the different users and/or brushheads. This system may also be used in conjunction with a brush headreplacement feature, to detect and identify replacement brush heads andthereby trigger a reset operation.

An accessory device may also be used, in conjunction with the controllermonitoring the drive motor frequency, to monitor the angular amplitudefor each frequency. The resonant frequency of the motor is detectable bymonitoring the angular amplitude for each frequency. The angularamplitude measurements may be communicated to the controller, which thensets the drive motor operating frequency based on the determinedresonant frequency, as above.

In some device embodiments, the ultrasound transducer is operated onlyas needed in certain regions of the oral cavity. It may be desirable,for example, to pulse the ultrasound only into interproximal locationsand not on the lingual or facial surfaces of teeth, or vice versa. Thus,an inventive toothbrush is designed such that it can sense theinterproximal location and pulse the ultrasound only when the waveguideis optimally located relative to that interproximal location. Varioustechnologies may be employed to achieve interproximal localization. Forexample, a means of detection may be mechanical, e.g., by employing aspring motion to sense the three-dimensional contours of the tooth, orelectrical, e.g., by detecting variances in the tooth's electricalconductivity. Preferentially the detection methodology may utilize theultrasonic transducer as a means of sensing a force applied from thewaveguide against the tooth surface. Such a force, whether intermittentor constant, may be sensed by either an electrical signal output of thetransducer, a change in the acoustic impedance as viewed by thetransducer/electronic circuitry, or any other similar technologyavailable in the art. Alternatively, the ultrasound may be shut-off whenthe waveguide is in direct contact with the teeth and turned on when afluid interface forms between the tooth and waveguide tip.

According to yet further embodiments, the ultrasound drive frequency ismodulated, continuously or intermittently, over an ultrasound burstand/or over multiple ultrasound bursts within an operating cycle orsubcycle. Continuous frequency sweeping of the ultrasound drivefrequency may be provided, for example, within a predetermined frequencyrange and at one or more predetermined modulating frequencies. Thus, ifthe center frequency is Fc, the frequency may be swept from Fc−ΔF toFc+ΔF. The rate at which the frequency is swept, Fm, is selected fordesired optimum operation under operating conditions and may be variablewithin an operating cycle. The transducer may be operated at one or moreharmonics of the resonant frequency.

Operation of an ultrasound transducer at or near its resonant frequencyis preferred. Operation of the transducer using an appropriate sweepmode ensures that, under any given brushing conditions, the ultrasoundmodule is driven at its resonant frequency for a portion of theoperating time. Operation of the transducer using an appropriate sweepmode may also be used to drive ultrasound elements having varyingresonant frequencies, since the sweeping action ensures the transducerwill be at its resonant frequency for at least a portion of itsoperating cycle. This results in peak acoustic output, which typicallyoccurs at resonance.

Modulation of the transducer drive frequency using a sweep mode, asdescribed above, may also be implemented to adjust and improve operationof the ultrasound transducer in response to sensed environmentalconditions. In one embodiment, for example, real time ultrasound drivefrequency optimization is achieved by monitoring one or morecharacteristic(s) of the ultrasound drive circuit, such as drivecurrent, and adjusting or tuning the drive frequency based on acomparison of the sensed current draw and a standard or desired currentdraw pattern or adjusted to compensate for changes in transducerparameters (e.g. transducer operating temperatures). In anotherembodiment, ultrasound drive frequency is swept while monitoring one ormore characteristic(s) of the ultrasound drive circuit, such as drivecurrent at the initiation of an operating cycle or following a resetcommand, or the like.

Within certain embodiments, devices of the present invention employ afeedback function that allows monitoring of the ultrasound transduceroperation and performance at the initiation of, or during, an operatingcycle or subcycle by comparison, for example, to a standard or standardranges of transducer operating parameters. This monitoring function maybe used to confirm, for example, that the device head is correctlyinstalled and/or the ultrasound transducer element is operational. Whenthe monitoring function indicates that the device head is not properlyfunctioning, the controller may fail to initiate an operating cycle.Alternatively, a pacer function may be activated to prompt the user toreposition the device head. Such a pacer function may be announced to auser, for example, by means of an illuminated user interfaceincorporating one or more LED or LCD, by the generation of a sound, suchas one or more beeps, by using a buzzer, or by pausing or changing theoperation of the motor drive.

Still further embodiments of the present invention include monitoringfunctions that indicate the useful life and/or functionality of theultrasound transducer element and/or device head. Exemplary feedbackindicators may, for example, indicate one or more of the following: whenan ultrasound system and/or device head is missing; when an ultrasoundsystem and/or device head is present but inoperative or operatingerratically; when an ultrasound system is operating but not in a desiredmode of operation (e.g., out of frequency and/or an undesired mode ofoscillation); and when an ultrasound system is operating normally. Inone embodiment, for example, the operation of the ultrasound transducerand/or device head is monitored upon initiation of an operating cycle,and/or operable electrical connection to the ultrasound transducer isconfirmed, to determine whether the device head is mounted properly.

In another embodiment, operation of the ultrasound transducer ismonitored continuously or at intervals during the operating cycle orsubcycle, and the sensed operating parameters are compared to one ormore predetermined standards or ranges of standards to determine whetherthe ultrasound transducer and/or device head is operating withinacceptable ranges. A user interface indicating normal operation may beactivated when the device head and/or ultrasound transducer is operatingwithin acceptable ranges. Upon detection of unacceptable operatingduring or at initiation of an operating cycle, a user interface may beactivated to advise the user of the malfunction or advise the user toreplace the device head.

Detection of unacceptable transducer or device head function may bemonitored, for example, by monitoring the current drawn by theultrasound power supply circuit and ultrasound transducer. An ultrasoundtransducer or device head that is not functioning properly exhibits adifferent current signature than one that is functioning properly. Thecurrent signature of a functioning transducer in “normal” use, forexample, is characterized by sudden variations in the current. Thecurrent signature of a non-functioning device head (in which thewaveguide has delaminated, for example, or electrical contact is notbeing made with the transducer) is characterized by constant currentthat doesn't exhibit substantial variation. In one control scheme,therefore, a running current “delta” (min-max) is acquired during eachoperating cycle or subcycle. If the min-max delta detected over theoperating cycle or subcycle is large, the brush head is functioningproperly. If the min-max delta detected over the operating cycle orsubcycle is small, one or more failures have occurred and an appropriateuser interface is activated.

Within yet further embodiments, the controller may be programmed tocount the number of device operating cycles. The number of operatingcycles for a particular device head may be displayed in a userinterface. The controller may also be programmed to count the number ofoperating cycles and to monitor the functionality of the device headsimultaneously. Following a predetermined number of uses (typically 2uses per day for 6 months or 180 uses), the microprocessor is set tomonitor the electrical current flowing through a current sense elementlocated in the handle and detect unacceptable device head operation, asdescribed above. In yet another embodiment, the controller may beprogrammed to monitor the function of the device head at predeterminedintervals, e.g., following a predetermined number of device headoperations or activations. For example, the controller may be programmedto monitor twenty consecutive device head uses and make an assessment ofhow many different device heads are being used with that handle.Depending on the pattern of uses and proportion of “good” to “bad”responses during an operating cycle or subcycle, or the proportion of“good” to “bad” operating cycles or subcycles, the microprocessor may beprogrammed to activate a user interface.

Certain reset functions may be programmed in the controller andinitiated by a user through a user interface. Following replacement of adefective device head, for example, a user may provide input to a userinterface on the device or an accessory unit and effectively reset thecontroller and its device head detection, counting and/or monitoringfunctions. The reset function may instruct the controller to initiate anew monitoring and control cycle that may be the same as or differentfrom a previous monitoring and control cycle. It will be appreciatedthat many different monitoring and control algorithms may be programmedinto the controller.

Alternatively, separate test protocols may be implemented to monitor theperformance of a device assembly. In one such test protocol, the devicehead and ultrasound transducer may be immersed in a vessel containing anembedded transducer sense element. The vessel may, for example, befilled with water and the ultrasound signal transmitted by thetoothbrush head detected by the sense element and the acoustic outputmeasured by a system within the vessel. The strength of the signal maybe converted to a signal to the user that indicates the performance ofthe ultrasound element. Within various embodiments of the presentinvention, the test vessel may be provided as a stand-alone unit or maybe incorporated into an accessory device charger or control unit.

Within other embodiments of the present invention, toothbrushes mayemploy one or more mechanisms, including bactericidal ultrasound-basedmechanisms, to achieve the antimicrobial treatment of the toothbrushhead thereby reducing the level of live bacteria remaining within thetoothbrush elements.

Adaptive Feedback Mechanisms

Within certain embodiments, toothbrushes of the present inventioncomprise electronic circuitry that permits both the transmission anddetection of ultrasonic signals for real-time modulation of ultrasoundcharacteristics to achieve enhanced bubble oscillation and, hence,dental plaque removal. Transmission characteristics are monitoredelectronically and the resulting feedback is fed into a detectioncircuit and/or microprocessor. The individual characteristics of theultrasound protocol (such as, for example, PRF, CPS, duty cycle,Mechanical Index factors, etc.) and/or sonic motor drive parameters(such as, for example, drive voltage, frequency, duty cycle, pulsewidth, etc.) can be modified to permit improved ultrasonic output forimproved plaque removal. Such “smart ultrasonic” power toothbrushesoptimize bubble size and density to produce superior plaque removal ascompared to a fixed drive ultrasonic transducer and sonic motor.

Ultrasound does not travel efficiently through air. It does, however,transmit quite efficiently in aqueous environments, so long as theultrasonic transducer is designed to emit in an aqueous (water) medium.As discussed above in reference to microbubbles, acoustic streaming, andacoustic microstreaming, when bubbles are encountered in a relativelysmall bubble population (i.e. 1% to 20%) and when their size matches theultrasound transducer drive frequency, the bubbles are excited tovibrate and this increases the cleaning effect compared to the cleaningprovided by a convention, sonic motor driven toothbrush. When ultrasoundis used in combination with sonic frequencies, the ultrasound wavesbecome attenuated when the bubble size and population is too large. Thisphenomenon is characterized by a large void fraction (e.g., more than30% void fraction or trapped air bubbles). When the sonic parameters areheld constant, the void fraction primarily depends upon fluidproperties. Furthermore, void fraction is significantly higher in adentifrice medium than in water. Thus, the capacity of “smart”ultrasonic power toothbrushes of the present invention to control bubblecharacteristics and/or to control operation of the device to takeadvantage of the operating (fluid) environment is of significant benefitto plaque removal efficacy. Several different protocols are describedbelow and may be used to detect and control bubble characteristics andmodulate operating parameters during operation of a device of thepresent invention.

Process A—A transmit transducer emits ultrasound into the bubbly fluidand a receiver transducer detects ultrasound scattering and variation.Big bubbles or dense populations of bubbles are more reflective and tendto scatter the ultrasound. The receiver transducer provides input to adetection circuit and/or microprocessor based algorithm, which iscapable of detecting and defining the fluid acoustic properties of theoperating environment based on the detected ultrasound scattering andvariation. Based on the determined fluid properties, the sonic drivemotor and/or the ultrasound protocol is adjusted automatically andoptimized for the fluid properties detected in the operatingenvironment.

Process B—Following the emission of ultrasound transmit signals,ultrasound reflections are detected by the same transducer, or byanother separate (receive) transducer. The received reflection signalsare input to the microprocessor, which detects and defines the acousticproperties of the fluid operating environment based on the ultrasoundreflections. The controller may then adjust either the sonic motorfrequency or duty cycle, or the ultrasound operating parameters, to“tune” the operation of the device to the fluid operating environment.

It should be noted that there are several conditions that providedistinct differences in operation and performance of the waveguide. Whenthe waveguide is fully immersed in water, ultrasound is emitted in a lowimpedance environment and easily exits the waveguide. When the operatingenvironment has a higher impedance as a result, for example, of thepresence of air or large population(s) of bubbles, the ultrasound isemitted in a higher impedance environment and exits the waveguidedifferently. This effect can be detected and input to the microprocessorfor control of sonic motor or ultrasound protocol(s).

Process C—The same transducer may be used for both ultrasound transmitand ultrasound Receive functions. Echo ultrasound data is collectedbetween Pulse Repetition Frequency (PRF) bursts and analyzed to detectchanges in reflection due to bubble population and size. Motor speedand/or ultrasound burst length and/or PRF may be adjusted during usebased on features extracted from this reflected signal.

Process D—Forward and reverse power, impedance or other characteristicsof variance delivered to the transducer are monitored. The bubbly fluidcharacteristics change the coupling of ultrasound into the fluid.Increasing reverse power indicates decreasing coupling under theseconditions, and the motor speed and/or ultrasound burst length and/orPRF maybe adjusted to decrease the reverse power. Sense turns on thematching transformer can reflect magnetic flux variations whichrepresent variations in the transducer load, which can then be decodedthrough a microprocessor algorithm to assess the transducer lifecondition. Various enunciators (sound, light, brush motion, oscillation,musical note, etc.) can then be engaged to advise an operator to replacethe brush head or transducer element.

All of the processes disclosed herein above comprise the step ofmonitoring conditions within the toothbrush, circuit, and/or user'smouth. Monitoring signals may be routed to a comparative or computingdevice, such as a microprocessor, differential amplifier, and/or A-Dconverter, to detect electrical changes and convert them into controlmodifications affecting: (1) the ultrasonic protocol (i.e. voltage,frequency, burst conditions, etc.) which defines the transducer outputand (2) the sonic protocol (i.e. motor drive voltage, current, dutycycle, pulse width, etc.) that defines the motor characteristicscontrolling the sonic brushing characteristics (i.e. bristle tipvelocity, acceleration, and/or cavitation within the dental slurry).

Fluid characteristics may also be controlled by modulating the sonicand/or ultrasonic operating protocol(s) (i.e. viscosity, bubble size,bubble density, color, etc.). The amount and location of fluid in theoperating environment may be modified by introducing fluid orwithdrawing fluid from the operating environment. Fluid present in theoperating environment, e.g. the oral cavity, may be withdrawn to areservoir when it is in excess, and additional fluid may be introducedwhen the fluid quantity is insufficient or to modify the fluidproperties, thereby enhancing the ultrasonic effects.

In those embodiments of the present invention wherein the toothbrushhead is equipped with a mechanism to dispense a powder or some othermaterial that alters the bubble forming properties of the dental fluid,the feedback and controls previously disclosed may be employed as well.For example, dispensing baking soda will modify the pH of the dentalfluid, dispensing other additives can reduce surface tension and reduceexcessive bubbling effects of the surfactants commonly found intoothpaste.

The control and/or dispensing of a topical fluid or powder, whencombined with the ultrasound, enhances cleaning, stain removal, andwhitening, and changes the properties of the dental fluid to result inimproved in dental cleaning and general oral health (i.e. reducedgingivitis, toughened gums, reduced carries, plaque, bad breath, drymouth, etc.).

The toothbrush sensor and controls described above may be employed inorder to control the angular position of a stepper motor (potentially360 degree rotation). The motor, once in a new position, will resume itsoscillating brushing motion. This type of control of toothbrush headmovement allows the toothbrush head to move to a position in which itsenses the interface of soft and hard tissue (gums and teeth). When airis detected, the toothbrush head position is redirected to a positionwhere the tooth gum interface is again present. Such an embodimentreduces user control of the toothbrush head such that the toothbrushhead automatically tracks to the optimal brushing position.

Alternative or additional technologies that may be employed to achieve asuitable feedback function that may be used in toothbrushes of thepresent invention include, but are not limited to light-emitting diodes,photodiodes, phototransistors, and/or opto-couplers that sense lightbeam attenuation. Since light can pass through air bubbles with onlysome refraction, the light transmission may not be directly proportionalto acoustic transmission. Ultrasonic transmission will either bereflected or absorbed by a bubble population, which will be at differentwavelengths than light sources. An opto-coupler, however, installed in atoothbrush head, typically within the acoustic waveguide, sends lightacross a notch in the waveguide and is received on the other side of thenotch. The fluid density, according to the light transmission, isrepresentative of the fluid presence and condition in the directvicinity of the waveguide. Light may be transmitted into or from thenylon bristles and variations in transmission detected that arecorrelative of fluid properties. These variations can then be fed into amicroprocessor algorithm to aid in control of the sonic and ultrasonicprotocols similar to the other methods described herein. Still furtherembodiments of the present invention exploit the beneficialmicrobiological effects, especially when coupled with the otherultrasound and sonic protocols.

Brushing power may also be adjusted based on how hard the user ispressing against the teeth. The force applied may be determined byemploying load sensing transducers and/or by measuring the currentthrough the motor. Depending upon the force applied, the power appliedto the motor may be reduced to reduce the risk of abrasion from too muchmechanical scrubbing. Alternatively or additionally, the brush may beoperated in an optimized mode using the feedback signal by continuouslyadjusting the sonic drive power level based on the feedback.

Design, Shape, and Features of Exemplary Toothbrushes

The general shape and size of oral hygiene devices of the presentinvention having a handle and a device head, take into account bothergonomic functionality and aesthetic appearance. Two distinct gripareas may be provided that differ in size and positioning, and aredesigned for different tasks. One grip section is for general handling(i.e. transfer into and out of a charger and holding by the user whileapplying dentifrice). This grip section is generally grasped by a fullgrip in the palm of the hand. This area is located in the middle andlower portion of the device handle and has a generally oval orelliptical cross sectional configuration. A second grip area is locatedin the upper portion of the toothbrush handle and is optimized forholding the device while operating it (e.g., brushing the teeth). Thisgrip section is generally grasped with the finger tips and may employ asurface texture and/or a soft material to help prevent slipping in thehand. The on/off switch is generally located at the interface betweenthe upper grip area and the device head. The on/off switch may beprovided as a mechanical switch activated, for example, by modestpressure.

Devices of the present invention may have a general configuration andprofile having a larger section in the middle, tapering to smallersections near the top and bottom. An oval, elliptical, or triangularcross sectional shape typically feels smaller in the hand and is easierfor small hands to grasp. An oval shaped toothbrush handle may beadvantageous in those applications in which it is important todetermine, by feel, the orientation of the toothbrush head.

Features and shape of the grip areas may be employed to achieve one ormore of the following functionalities: (a) an aid in determining properorientation of the brush bristles; (b) the shape at a handle totoothbrush head interface may provide a visual aid for proper alignment;(c) the general shape may communicate product functions and/ortechnology such as a sonic wave and/or bubbles; (d) a power (on/off)switch may be located above the upper grip area; (e) a display (e.g.,battery charge indication) may be located near the center of the handle.

Fluid Control and Fluid Dispensing

Fluid is required at the tip of the waveguide to couple ultrasoundemanating from the waveguide tip to the oral cavity and tooth surfaces.Absent the addition of significant fluid to the oral cavity at thebeginning of an operating cycle, the availability of fluid may vary fromthe beginning of the operating cycle to the end. Typically, saliva isgenerated by the user at a rate of approximately 2 ml/min. Dentifrice,which is typically applied to the device as a paste and/or gel at thebeginning of an operating cycle, breaks down and integrates within thesaliva and/or water added to form the dental slurry. As a result of thenature of the dentifrice and variation of fluid availability, the dentalslurry may be relatively thick at the beginning of a brushing event andrelatively thin at the end. To reduce the variation of fluidavailability and composition during an operating cycle, the device mayincorporate a component that (a) introduces fluid at the beginning of anoperating cycle, (b) withdraws fluid toward the end of an operatingcycle, or (c) both introduces and withdraws fluid during an operatingcycle. The addition and/or withdrawal of fluid may be either active(e.g., by providing a pump and/or vacuum mechanism) or passive (e.g., byproviding fluid absorbing material in proximity to the brush head andoral cavity environment).

During a typical operating cycle, fluid naturally migrates to the bottomof the oral cavity, surrounding the lower (mandibular) teeth. Less fluidsurrounds the upper (maxillary) teeth. It is desirable to carry fluidwith the brush head and provide it such that it is available to couplebetween the waveguide and the teeth, both while brushing the lower andupper teeth. The toothbrush head may, additionally, provide a componentthat absorbs or collects fluid during brushing the upper teeth dispensesor emits fluid (the same and/or replacement fluid). This addition orsubtraction of fluid may be active (e.g., pump/vacuum) or passive (e.g.,fluid absorbing material).

Within certain embodiments, oral hygiene devices of the presentinvention may further employ a mechanism for dispensing fluid and/orother media (including, but not limited to water, preformed bubbles, apaste, a gel, and/or a powder), thereby enhancing the performance of thedevice. For example, it may be advantageous to improve the acousticproperties of the fluid in the mouth and/or induce a chemical orphysical reaction by application of the ultrasound. Typically, areservoir of fluid (or other media) is provided in the toothbrush headassembly, or in the handle assembly with passages for moving fluid froma remote reservoir to a dispensing area at the device head. A pump orflow control valve may be used to dispense the fluid from the reservoir.

The fluid may exit the toothbrush head through the acoustic waveguideand/or through a port or valve or nozzle in the area of the bristles. Insome embodiments, the pumping action or actuation of a flow controlvalve may be produced by the transducer element contained within thetoothbrush head. Alternatively, an electromechanical device may beprovided in the toothbrush head assembly to facilitate pumping action orflow control. Electrical coupling of the dispensing device within thetoothbrush head assembly may be achieved with a control circuit in thehandle assembly that is provided through the transformer assembly.

Alternative embodiments of the present invention provide a small lengthof filament from the wave guide (or bristle area) that aids in thetransmission of the ultrasound and/or action of the bristles. As thefilament wears, an additional amount (small length) is dispensed fromthe toothbrush head to maintain the placement of an optimal length.

Still further embodiments of the fluid storage devices used incombination with the toothbrushes of the present invention include asponge that stores fluid when full and releases fluid when squeezedthereby increasing the amount of fluid in the mouth. The squeezing forceon the sponge may be achieved by the ultrasound transducer and/or otherelectromechanical device within the toothbrush head. When filled, thesponge is also an effective medium for transmitting ultrasound and,thereby, performs in a manner similar to an acoustic waveguide, asdescribed herein above.

Regardless of the precise reservoir configuration, it will beappreciated that the amount of stored fluid (or other media) may dependupon the specific function contemplated. If a large volume of fluid isto be dispensed during brushing, then a mechanism for refilling thereservoir may be employed. Thus, a reservoir may be adapted to permitrefilling prior to each use or, alternatively, the reservoir may holdsufficient fluid to permit several brushings. If only a very smallvolume of fluid is needed for brushing, then a reservoir in thetoothbrush head assembly may contain sufficient fluid to last the lifeof the toothbrush head assembly. The latter option may be furtherexploited in order to determine the end of the useful life of atoothbrush head assembly.

In those embodiments wherein a fluid reservoir is attached to and/orcontained within a toothbrush handle assembly, a fluid path carries thefluid from the reservoir to the brush head. This fluid path may be aflexible tube and/or may be routed through the motor shaft into a hollowbush neck to the bristle area of the toothbrush head. A pump or flowcontrol valve may, for example, be located in either the toothbrush headassembly or the handle. The pump or flow control valve may,alternatively, be actuated directly by the user (a mechanical pump orvalve) or may be controlled (electrically) by the handle electronics.

Thus, depending upon the precise toothbrush configuration contemplated,the fluid dispensing system may comprise one or more specificcharacteristics and/or attributes including, but not limited to, (a)fluid dispensed through the acoustic waveguide; (b) motion from theultrasound transducer may be used to provide a pumping action; (c) apressurized reservoir may employ the ultrasound transducer to actuate aflow control valve; (d) fluid may travel from a handle through a driveshaft to a toothbrush head; (e) fluid may be contained within thetoothbrush head assembly; (f) fluid may be used to alter the acousticproperties of fluid in a user's mouth; (g) fluid may interact withultrasound to improve efficiency of the toothbrush; (h) fluid may beused to add to fluid in mouth in order to ensure sufficient volume offluid in mouth; (i) dispensing of fluid may be based on acousticproperties in a user's mouth as measured by an ultrasound transducer;(j) a fluid supply in a toothbrush head assembly may be sufficient tolast the life of the toothbrush head thereby obviating the need forrefilling and enabling its use to indicate end of a toothbrush head'suseful life; (k) a change in taste of a stored fluid may be employed toindicate end of a toothbrush head's useful life; (l) dispensing a gel,paste or powder in place of fluid; (m) dispensing a filament or otherstranded material that acts as an acoustic waveguide and/or similardevice to transmit ultrasound; (n) dispensing a fluid and/or other mediato coat the teeth prior to brushing; (o) dispensing a fluid, such asfluoride, to enhance after-brushing protection; and (p) synchronizingfluid dispensing, ultrasonic burst, and brush motion/positions.

Dentifrice Design and Compositions

Within certain related embodiments, it is contemplated to provide adentifrice that is particularly suitable for use with the inventivepower toothbrush described herein. For example, it is hereincontemplated that such a dentifrice will facilitate the creation of adesirable bubble population that may be acted upon by the ultrasonictransducer and acoustic waveguide disclosed herein.

The natural bubble population within a dental fluid may be assayed bythe tendency of that fluid to absorb ultrasonic energy that istransmitted through it. The higher the absorption, the more bubbles thatare present at the relevant size (given heuristically by the resonanceformula, developed originally for bubbles in pure water at 37 degreesCelsius, although applicable as an approximation for more generalconditions F₀R₀=3.26, where the frequency F₀ is given in MHz and theradius R₀ of the bubble is given in microns), although many bubblesoff-resonance would also create desired plaque and stain removaleffects.

Typically, for example, dentifrices according to the present inventionfacilitate the formation of bubbles within the dental fluid having adiameter of between about 1 μm and about 150 μm that resonate whenultrasound is applied in the 20 kHz to 3 MHz frequency range. Moretypically, dentifrices according to the present invention facilitate theformation of bubbles within the dental fluid having a diameter ofbetween about 1 μm and about 100 μm that resonate when ultrasound isapplied in the 30 kHz to 3 MHz frequency range. Still more typically,dentifrices according to the present invention facilitate the formationof bubbles within the dental fluid having a diameter of between about 5μm and about 30 μm that resonate when ultrasound is applied in the 100kHz to 600 kHz frequency range. In an exemplary dentifrice presentedherein, bubbles are formed in the dental fluid that have a diameter ofbetween about 12 μm and about 26 μm that resonate when ultrasound isapplied to those bubbles with an ultrasound transducer operating in the250 kHz to 500 kHz range.

Dentifrices suitable for use with the toothbrushes disclosed hereincomprise a surfactant that produces surface tension values thatfacilitate production and stabilization of bubbles in a suitable sizerange for stimulation by the ultrasonic transducer in combination withan acoustic waveguide. Typically, surfactants employed in thedentifrices disclosed herein produce surface tensions in the range ofabout 0.1 Pa to about 500 Pa, more typically in the range of about 0.2Pa to 250 Pa, and still more typically in the range of about 0.5 Pa toabout 50 Pa.

Alternatively, or in addition to providing a dentifrice as describedabove that promotes bubble formation, bubbles having a desired sizerange may be incorporated in a dentifrice or another composition andintroduced directly into the oral cavity by application of thecomposition on a toothbrush or by introduction of the composition intothe oral cavity. Bubbles having a diameter of between about 1 μm andabout 150 μm, more typically between about 1 μm and about 100 μm, insome embodiments between about 5 μm and about 30 μm, and in yet otherembodiments between about 12 μm and about 26 μm may be incorporateddirectly in a dentifrice composition or in another composition, such asa mouthwash or another generally liquid, gel-like or semi-solid carrierfor delivery to the oral cavity.

Bubbles in the carrier material may be present as voids in thecomposition itself, or as microspheres or other microstructures forminggas-filled voids in the carrier material. The OPTISON M ultrasoundcontrast enhancing composition, for example, comprises a suspension ofmicrospheres having a mean diameter of 2.0-4.5 μm, the microspheresbeing formed from human serum albumin and being filled with anoctafluoropropane gas. A population of microspheres of the desired sizerange (as described above), formed using a material that's safe forhuman consumption and generally inert and filled with a gas that's safefor human consumption and generally inert may be incorporated in asuitable carrier material and used, in conjunction with toothbrushes ofthe present invention, to promote effective cleaning.

All references to ranges of parameters described in this specificationare understood to include reference to a range equal to and greater thanthe lower value of each range, as well as ranges equal to and less thanthe higher value of each range. Thus, for example, the recitation of acarrier frequency of between about 250 and about 500 kHz in thisspecification is interpreted to include carrier frequencies of 250 kHzand greater; carrier frequencies of 500 kHz and less; as well as carrierfrequencies within the stated range.

It will be appreciated that the combination of an acoustic waveguidewith an ultrasound transducer and/or motor generating acoustic energy atsonic frequencies may be used in other types of oral hygiene devicesand, indeed, in other types of devices for cleaning surfaces, and theinventions described herein are not limited to toothbrush embodiments,which are described in detail.

All U.S. and foreign patents and patent applications, and all otherreferences, are hereby incorporated by reference in their entireties.

1. A toothbrush comprising: a toothbrush head support structure havingan acoustic waveguide and at least one bristle tuft composed of aplurality of bristles projecting from the support structure; anultrasound transducer acoustically coupled to the acoustic waveguidethat operates to produce ultrasonic energy at frequencies of less than1.0 MHz and produces a peak negative acoustic pressure of from 0.1-1 MPaduring an operating cycle; and a motor mounted in a handle mechanicallycoupled to the support structure that operates during an operating cycleto oscillate tips of the bristles at a peak velocity of less than 1.5m/sec.
 2. The toothbrush of claim 1, wherein the ultrasound transduceroperates to produce ultrasonic energy at frequencies of less than 500kHz and produces a peak negative acoustic pressure of from 0.25-0.6 MPaduring an operating cycle.
 3. The toothbrush of claim 1, additionallycomprising an ultrasound drive circuit mounted in the handle and atransformer assembly that inductively couples and transfers power fromthe ultrasound drive circuit to the ultrasound transducer.
 4. Thetoothbrush of claim 1, wherein the ultrasound transducer comprises atleast two piezoelectric elements arranged mechanically in series, eachpiezoelectric element being electrically connected to anotherpiezoelectric element in parallel.
 5. The toothbrush of claim 4, whereineach piezoelectric element has electrically conductive materialassociated with one or more of its surfaces.
 6. The toothbrush of claim1, wherein the acoustic waveguide is mounted to and contacts an uppersurface of the transducer and at least a portion of side walls of thetransducer.
 7. The toothbrush of claim 1, wherein the ultrasoundtransducer operates to produce ultrasonic energy at frequencies of lessthan 500 KHz during an operating cycle.
 8. The toothbrush of claim 1,wherein the motor operates to oscillate the tips of the bristles at apeak velocity of less than 1.0 m/sec during an operating cycle.
 9. Thetoothbrush of claim 1, additionally comprising an ultrasound drivecircuit mounted in the handle and electrically coupled to the ultrasoundtransducer, wherein the ultrasound drive circuit is controlled by acircuit board.
 10. A toothbrush comprising: a toothbrush head having anacoustic waveguide and at least one bristle tuft comprising a pluralityof bristles projecting from a support structure; an ultrasoundtransducer mounted in the toothbrush head and acoustically coupled tothe acoustic waveguide that operates, during an operating cycle, toproduce ultrasonic energy at frequencies of less than 1.0 MHz; a motormounted in a handle that operates, during an operating cycle, to vibratetips of the bristles; a power source mounted in the handle; and atransformer assembly that inductively couples and transfers power fromthe power source to the ultrasound transducer.
 11. The toothbrush ofclaim 10, wherein the ultrasound transducer produces a peak negativeacoustic pressure of from 0.25-0.6 MPa during an operating cycle. 12.The toothbrush of claim 10, wherein the motor produces an oscillatingmotion at an included angle of between about 3° and 7° during anoperating cycle.
 13. The toothbrush of claim 10, wherein the acousticwaveguide is provided as a unitary structure having a generallyblock-like, three-dimensional configuration and having multiple facesand the ultrasound transducer operates to produce ultrasonic energy atfrequencies of less than 500 KHz during an operating cycle.
 14. Thetoothbrush of claim 10, wherein the motor operates to oscillate the tipsof the bristles at a peak velocity of less than 1.5 m/sec during anoperating cycle.
 15. A toothbrush having: a toothbrush head comprisingan ultrasound transducer assembly, an acoustic waveguide and at leastone bristle tuft comprising a plurality of bristles projecting from asupport structure, wherein: the ultrasound transducer assembly comprisesat least two piezoelectric elements arranged mechanically in series witheach piezoelectric element being electrically connected to anotherpiezoelectric element in parallel; the ultrasound transducer assembly isacoustically coupled to the acoustic waveguide; the ultrasoundtransducer assembly operates to produce ultrasonic energy at frequenciesof less than 1.0 MHz during an operating cycle; and the acousticwaveguide is provided as a unitary structure having a generallyblock-like, three-dimensional configuration and having multiple faces;and a motor mounted in a handle that is mechanically coupled to thesupport structure during an operating cycle to oscillate the bristles.16. The toothbrush of claim 15, wherein each piezoelectric element haselectrically conductive material associated with one or more of itssurfaces.
 17. The toothbrush of claim 15, wherein the acoustic waveguideis mounted to and contacts an upper surface of the transducer and atleast a portion of side walls of the transducer.
 18. The toothbrush ofclaim 15, wherein the motor operates to oscillate the bristle tips at apeak velocity of less than 1.5 m/sec during an operating cycle.
 19. Thetoothbrush of claim 15, wherein the ultrasound transducer produces apeak negative acoustic pressure of from 0.1-1 MPa during an operatingcycle.